Uncle Dougie’s Pouch Packaging Is a Hit | Valdamark Packaging

Uncle Dougie’s Organic BBQ sauce get the new innovative Standcap pouch packaging from Glenroy.

Uncle Dougie’s Organic BBQ sauce get the new innovative Standcap pouch packaging from Glenroy. A easy alternative to complication form fill seal pouches.

It’s innovation all round for Uncle Dougie’s and Glenroy. Uncle Dougie’s was on the look out for new product packaging that could really enhance their range of sauces.

They turned to flexible packaging supplier Glenroy. The sauces have a loyal and committed following in both Canada and the United States thanks to a reputation for 100% natural ingredients free of preservatives and gluten.

Original Uncle Dougie’s LLC boss Doug Tomek says they were into small batches before small batches was a ‘thing’. We like his style.

Glenroy were looking for a brand owner client to partner with for their new StandCap foil pouch packaging launch.

The StandCap is an inverted pouch design that is both ready to use and cost effective. A great choice for those looking for entry into the pre made pouch packaging market.

The pouch was unveiled at Pack Expo 2018 in Chicago, exhibited at multiple vendor stands it received great feedback.

It looked like it was meant to be when Original Uncle Dougie’s announced its new range of USDA certified Organic BBQ sauces contained in a squeezable pouch.

The StandCap became the standout solution when Uncle Dougie’s received feedback from customers frustrated they could not get the last 10% of sauce out of the glass or plastic bottles.

This was a serious paint point for UD’s loyal BBQ sauce customers. As was the messy cap and spout.

Four years in the making!

Rewind to 2015 and the worldwide debut of this type of pouch packaging with Daisy’s form fill seal products, Glenroy embark on a long and painstaking research and development process.

It is also at this time Glenroy make the decision to bring pouch packaging manufacture in house along with the manufacturing of laminated aluminium foil packaging and rollstock products.

The StandCap and inverted pouches in general were seen as an opportunity for Glenroy to reach out to smaller brands who cannot commit to form fill foil bags wholesale due to financial constraints.

These pre-made StandCap versions offer significant cost saving per unit but also do not require capital expenditure on equipment like heat sealers and form fill machinery.

As far as pouch packaging goes the inverted pouch design is a challenge to produce compared to standard pouches.

There are many complexities that arise when working with form fill seal pouches, most commonly to do with the fitment loading area.

With the new pre-made StandCap offering brands can focus on what they do best.

Uncle Dougie’s Sustainability Commitments

With an ongoing commitment to sustainability, Uncle Dougie’s is leading the way in revolutionising the condiment aisle. The brand is at the forefront of innovation with its new line of USDA Organic barbecue sauces, now packaged in a single-use, flexible pouch.

In partnership with Glenroy, Uncle Dougie’s made strides to measure the sustainability of their squeeze pouches against typical plastic and glass bottles. To do this, the company request the assistance of the Natural Marketing Institute (NMI).

After analysing environmental impact through production and disposal standards, results indicate that the company’s move to this “greener” package will dramatically reduce its carbon footprint. Uncle Dougie's squeeze pouches use 24% less plastic than rigid plastic screw-cap bottles and up to 41% less plastic than traditional glass bottles.

Additionally, when disposed of properly in a recycle bin rather than a landfill, this packaging creates 67% fewer kilograms of CO2 emissions over its entire product life cycle compared to traditional PET (plastic) bottles. As a testament to its eco-friendly mission, Uncle Dougie’s encourages customers who have finished their sauces from purchasing products in reusable containers or refillable containers rather than throwing away single-use containers.

By showcasing positive modern action related to personal waste management habits, the brand hopes to inspire healthier and greener lifestyles for future generations — all without compromising flavour for their customers.

Minimising Impact with Unique Packaging

Uncle Dougie's remains committed to minimising its environmental impact with the use of unique packaging. The company has created a revolutionary new product in the form of inverted squeeze pouches.

These pouches utilise significantly less material than traditional glass containers and are manufactured using far less energy and natural resources. Thus, this makes them one of the most sustainable forms of food packaging currently available.

Unfortunately, these pouches aren't yet recyclable and can’t be reused for another purpose. However, this may change in the future. The company intends to stay ahead of the curve by actively researching options for creating recyclable flexible food-grade plastic. Once it becomes available Uncle Dougie’s will be well-positioned to adopt it.

With ongoing advances in packaging materials’ sustainability, Uncle Dougie’s is determined to continue exploring improved solutions that reduce its environmental footprint. At the same time, the company wants to provide consumers with innovative new products.

By factoring sustainability considerations in making decisions about product development and packaging, Uncle Dougie's is setting an example of how businesses can improve corporate responsibility. They are a testament to the potential of green innovation based on sound research and commitment to conserving resources and reducing waste across an entire supply chain. For this reason, they deserve recognition for their significant contributions toward creating a more sustainable future.