O. Kleiner Uses PacXpert to Produce Brainypack – An Innovative Flexible Packaging

Kleiner AG is a reputed manufacturer of food and non-food flexible packaging for the international and domestic markets.

The company has started using Dow Packaging’s PacXpert to produce Brainypack, a flexible packaging for fillings amounting to a maximum of 20L in size.
The technology behind PacXpert facilitates the transition from larger, conventional, rigid containers to flexible heat sealer packaging with probable advantages of considerable cost savings.

Kleiner’s CEO – Martin Kleiner, said they have a helpful replacement for rigid packaging in PacXpert, which they are now using to produce Brainypack. He added further that they are using less energy and water, along with fewer raw materials while manufacturing Brainypack, which gives it an outstanding sustainable profile.

Compared to standard rigid packaging, Brainypack shows tremendous promise as it consumes up to 40% less raw materials for its manufacture. The empty pouches of Brainypack take 90% less transport volume while the product uses up to 60% less material for its disposal.

All these features contribute towards increased transportation efficiency with empty packages being shipped flat, thus lowering carbon dioxide emissions.

Present and Future of Brainypack PacXpert Flexible Packaging Technology
The license to produce and sell PacXpert Packaging Technology rests with seven converters at present. This includes Ampac, O. Kleiner, Laygapack, Darplas, Lord Plásticos, Camada and Kyodo Printing Co. With an innovative design, it’s possible to empty the packaging, which would mean less wastage of the filling product.

This packaging technology can be successfully used for condiments, cooking oils, soups, sauces, syrups, juices, water, grains, rice, dry baking products, grounded coffee beans, and breakfast cereals. Earlier, these products were made available in rigid packagings such as boxes and bottles.

However, with Brainypack using considerably fewer raw materials, these products can now be packed in an environment-friendly way.

Brainypack is available in three print technologies namely Digital and Rotogravure, Flexo, and Graphic Design options. It exists in four printable sides with a prospect for see-through windows soon. All these are sure to attract the consumers’ attention. The added possibility of integrating sturdy handles for precision pouring is also likely to impress and entice customers.

According to Kleiner, the biggest challenge was to convince the market to accept Brainypack. It involved market leaders big decision to adapt the entire logistic chain to include the filling process and transportation.

The challenge to control the technology was also a big task. But O. Kleiner was successful in making the market accept that Brainypack is the future of flexible packaging.

Applications of Brainypack PacXpert
The PacXpert technology is a versatile and innovative way to package products of all kinds, from edibles to non-edibles. This product offers many options for those in need of a reclosable fitment. These options include dry pet food or treats, oils, rice/grains, condiments, juices, snack foods, ground coffee, and much more.

Non-edibles can also be accommodated by PacXpert technology. These include paint & coatings, cleaning products, fuel additives, seeds, de-icer pellets, fine aggregates, and more. Investing in the PacXpert technology is sure to streamline efficiency and productivity in any setting.

Benefits of BrainyPack
There are many benefits to using flexible packaging. One, manufacturers can use fewer raw materials.

Additionally, it increases transportation efficiency as empty packages can be shipped flat, potentially lowering CO2 emissions. Once full, the box has outstanding stand-up stability, excellent shelf appeal, and excellent billboard space.

Additionally, consumers can completely empty the package. The integrated durable handles offer easy handling and precision pouring. Flexible packaging material complies with food safety laws, uses less space in receptacles than equivalent alternative rigid packaging, and is less expensive to remove waste from.

Packaging Awards
Numerous packaging accolades have been given to PacXpert for its distinct ergonomics, robustness, and shelf appeal. PacXpert won’t burst or shatter during transport because of the inclusion of dual handles and the positioning and angle of the seals. Gusseted corners provide strength and safe handling.

Additionally, this packaging shows four sides of advertising space, options for personalised printing, and a choice for a clear window to show the goods within. The sturdy construction and eye-catching design make PacXpert an ideal choice for businesses looking to make a lasting impression on their customers. Whether you’re transporting products or displaying them on shelves, PacXpert is sure to exceed your expectations.

Future of Flexible Packaging and its Effects on Brainypack
The global flexible plastic packaging market is forecast to grow at a healthy clip in the coming years, driven by rising consumer demand for lightweight and durable packaging solutions. Stand-up pouches and re-closable packaging are expected to see particularly strong growth, as consumers increasingly prefer these products to traditional packaging options.

Future Market projects that the global market for flexible plastic packaging will grow at a 5% CAGR from 2021 onwards. The rising need for flexible plastic packaging in sectors including food and beverage, electrical, and consumer electronics. E-commerce will be one of the main drivers of this rise.

As consumers become more accustomed to buying products online, they are also becoming more demanding in terms of packaging – wanting a lightweight and highly durable solutions that can stand up to the rigours of shipping. Flexible plastic packaging is well positioned to meet these demands, and as a result, the market is expected to see strong growth in the coming years.

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