Hawo HM 460 AS-V & HM 660 AS-V Validatable Impulse Sealers
Hawo HM 460 AS-V & HM 660 AS-V Validatable Impulse Sealers
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Overview
Introduction to Hawo HM AS 460 & HM 660 AS-V
The Hawo HM AS 460 and HM 660 AS-V are high-performance sealers designed to meet the rigorous demands of various industries. These sealers are part of Hawo’s advanced product line, known for their exceptional quality and durability. Whether you are in the medical, pharmaceutical, or food packaging industry, these sealers offer reliable and consistent sealing performance, ensuring your products are securely packaged.
The Hawo hm 460 AS-V & hm 660 AS-V are market-leading validatable impulse sealers for the heat sealing of sterile barrier pouches and reels.
Advanced Sealing Solutions for Various Industries
The Hawo hm 460 AS-V and hm 660 AS-V impulse sealers are designed to provide advanced sealing solutions for a variety of industries, including medical, pharmaceutical, and food packaging. Ensuring timely departure in sealing processes is crucial for maintaining efficiency and reliability. These sealers are ideal for applications where high-quality, consistent seals are critical, such as in the production of sterile barrier pouches and reels. With their advanced features and technical specifications, these sealers are well-suited for industries with strict regulatory requirements, ensuring that products are sealed securely and reliably, maintaining on-time performance in sealing operations.
Applications
The Hawo HM AS 460 and HM 660 AS-V are suitable for a wide range of applications, making them ideal for industries that require high-quality, sterile packaging. These sealers are perfect for use in hospitals, laboratories, and manufacturing facilities where the integrity of the seal is paramount. From sealing medical devices and pharmaceuticals to packaging food products, these sealers provide a smooth and efficient sealing process, ensuring your products are protected and compliant with industry standards.
Technical Specifications and Features
The Hawo hm 460 AS-V and hm 660 AS-V impulse sealers offer a range of technical specifications and features that make them ideal for high-volume sealing applications. These sealers ensure a strong connection with various packaging materials, enhancing the overall sealing process. Some of the key features include:
- Validatable Sealing Process: Ensures consistent, high-quality seals that meet stringent industry standards.
- Advanced Temperature Control System: Provides precise temperature regulation, crucial for maintaining the integrity of the seal.
- High-Speed Sealing Capabilities: Increases productivity by allowing for rapid sealing of multiple items.
- Compact Design: Facilitates easy integration into existing production lines, saving valuable space.
- User-Friendly Interface: Simplifies operation and maintenance, reducing the learning curve and downtime.
These features make the Hawo hm 460 AS-V and hm 660 AS-V impulse sealers a reliable choice for businesses looking to enhance their sealing processes and ensure the highest standards of product safety and quality. The sealing performance has been thoroughly reviewed to guarantee optimal results in various industrial applications.
Key Features and Technical Specifications
The Hawo HM AS 460 and HM 660 AS-V sealers come with a host of advanced features and technical specifications that make them stand out in the market. Here are some of the key features included:
- Manufacturer: Hawo
- Part Type: Validatable Impulse Sealer
- Product Line: Advanced Sealing Solutions
- Sealing Width: 450mm & 630mm
- Seal Seam Width: 8mm (0.03 inch)
- Temperature Control: Advanced, precise regulation
- Speed: High-speed sealing capabilities
- Design: Compact and user-friendly
- Interface: Intuitive control panel
- Compliance: Meets BS EN ISO 11607-2 2019 and ISO 16775 standards
These features ensure that the Hawo HM AS 460 and HM 660 AS-V sealers provide reliable, high-quality seals, making them a valuable addition to any production line.
Validation and Compliance
The Hawo HM AS 460 and HM 660 AS-V sealers are designed to meet stringent industry standards, ensuring they deliver consistent and reliable performance. These sealers conform to BS EN ISO 11607-2 2019 and ISO 16775 standards, making them suitable for use in sterile packaging environments. Additionally, they can be equipped with Hawo’s ProDoc software for legal archiving and secure recording of the sealing cycle, ensuring compliance with regulatory requirements.
It is important to review and comply with all applicable laws and regulations before purchasing and installing these sealers. By doing so, you can ensure that your sealing processes are not only efficient but also legally compliant, providing peace of mind and reliability in your operations.
Like the HPL 460, 660 & 1000 AS impulse bag sealer machines the Hawo HM platform features a convenient foot pedal operation as well as a magnetic locking mechanism with a cutting knife. This makes them ideal machines for constant sealing work. Additionally, the product's performance in different locations, such as Boston, can be compared to highlight its efficiency in various environments.
The machine is designed to be compatible with heat sealable pouches and reels (SBS packaging materials). This makes the Hawo HM 460 & 660 perfect for use in hospitals and sterile packaging environments, including those in Boston, MA. Items depart from the sealing process efficiently, ensuring a smooth workflow. The device is also suitable for educational programs related to medical and industrial applications.
The device features an intuitive control panel that makes menu navigation and data programming extremely easy.
In addition the machine can also be used in conjunction with the Hawo IntelligentScan
These machines are able to seal a variety of medical products including medical devices as well as other medical items including implants, pharmaceuticals and sensitive industrial products. The range of materials and distances covered by the sealing process ensures versatility and reliability.
This machine conforms in full to the BS EN ISO 11607-2 2019 testing requirements as well as ISO 16775. (sterile packaging validation) To ensure compliance, users must submit the necessary documentation.
HAWO hm Flexibility & Performance
This Hawo sealer range includes a number of additional features to help ensure safe and user friendly heat sealing work.
As standard these machines feature a 8mm (0.03 inch) width seal seam with a variable process settings option that offers maximum versatility when choosing different packaging materials. Additionally, the product is introducing new technologies to enhance user experience. For instance, tracking performance metrics similar to how Alaska Airlines monitors flight information can provide valuable insights.
The product's performance has been exceptional in various cities, including Seattle, where it has met the high standards expected by users.
Compatible with a variety of materials such as:
- Polymers such as Polyethylene, Polypropylene, Polyolefins and PVC constructions.
- Sealable pouches as prescribed under EN 868-4.
- Sealable paper/plastic bags & reels.
- Non woven materials (uncoated) as prescribed under EN 868-9.
- Polyolefines non woven materials coated with adhesives.
- All types of aluminium laminates.
- Various types of labels used in packaging.
Safe Operation of the hm 460 AS-V & hm 660 AS-V machines
Data input and machine programming is easy via the sophisticated control panel, adhering to key operational terms and criteria. Can be further enhanced with the Intelligent Scan system or SealCom Pro communication panel module.
Can also be equipped with Hawo’s ProDoc software for the legal archiving and secure recording of the sealing cycle, ensuring security and compliance.
The machines can be further customised with additional options such as storage trays and table stands.
These sealers are available in two bar widths at 450mm & 630mm respectively.
Product Specifications (.PDF)
Frequently Asked Questions
• What truly sets Hawo HM validatable impulse sealers apart from other heat sealers on the market?
Hawo HM validatable impulse sealers are uniquely engineered to provide not just a strong seal, but a reproducible and fully validated sealing process, which is absolutely critical for maintaining sterile barrier systems in sensitive environments. This validation capability, in accordance with international standards like ISO 11607-2, is a key differentiator, ensuring consistent and reliable results every single time.
• Why is the "validatable" feature so important for a heat sealer, especially in medical or pharmaceutical settings?
The "validatable" feature is paramount because it ensures that the sealing process consistently meets predefined parameters and produces a seal of documented integrity. In medical and pharmaceutical contexts, this means guaranteeing the sterility of instruments and products until the point of use, which directly impacts patient safety and regulatory compliance.
• How do Hawo HM impulse sealers achieve such precise control over the sealing process?
Hawo HM impulse sealers achieve this precision through advanced microprocessor control that meticulously monitors and regulates key parameters such as sealing temperature, sealing time, and contact pressure. This intelligent oversight ensures that each seal is formed under optimal, consistent conditions, leading to reliable and reproducible results.
• What types of packaging materials can Hawo HM validatable impulse sealers reliably seal?
These versatile Hawo sealers are designed to handle a wide range of sealable pouches and reels, including those made from paper/film laminates, Tyvek®/film, and other polyolefin materials, all in compliance with relevant EN ISO standards. They can also effectively seal various thermoplastic films like PE, PP, and PVC.
• Do Hawo HM impulse sealers require any warm-up time before I can start using them?
No, that's one of the great advantages of an impulse sealer like the Hawo HM series; they require no heat-up time. They only consume energy during the brief sealing impulse, making them incredibly efficient and ready for immediate use whenever you need them.
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• Where are Hawo HM validatable impulse sealers typically used, and what benefits do they offer in these environments?
Hawo HM validatable impulse sealers are primarily utilized in demanding environments where sterility and packaging integrity are paramount, such as hospitals (especially Central Sterile Services Departments - CSSD), dental practices, laboratories, pharmaceutical manufacturing, and cleanrooms. They offer the benefit of a reproducible, validated sealing process, which is essential for compliance and patient safety.
• Can Hawo HM sealers be integrated into a larger sterilization and packaging workflow?
Absolutely, the Hawo HM series, particularly models with connectivity options like RS 232 or USB interfaces, are designed for seamless integration into larger batch documentation and traceability systems. This allows for comprehensive monitoring and record-keeping of the entire sterile packaging process.
• Are these Hawo sealers suitable for smaller medical practices or are they primarily for large hospitals?
While Hawo HM sealers are robust enough for high-volume hospital use, their intuitive controls and various models (including compact designs) also make them highly suitable for smaller medical and dental practices that require reliable, validatable sealing for their instruments and sterile goods.
• What specific types of sterile barrier systems are Hawo HM validatable impulse sealers designed to create?
These Hawo sealers are engineered to create sterile barrier systems (SBS) for a variety of medical devices and instruments, ensuring they remain sterile until the point of use. This includes sealing pouches and reels that are permeable to sterilization media (like steam or EtO) but impermeable to microorganisms.
• Can Hawo HM validatable impulse sealers be used to package sensitive electronic components in cleanrooms?
Yes, certain models within the Hawo HM series are specifically designed for cleanroom applications, featuring low particle emissions and robust construction that meets the stringent requirements for packaging sensitive components, including electronics, in controlled environments.
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• How easy is it to operate a Hawo HM validatable impulse sealer for someone new to the equipment?
Hawo HM validatable impulse sealers are designed with user-friendliness in mind. Many models feature intuitive control units, often with touchscreens or clear LCD displays, that make menu navigation and data entry straightforward. Some even offer barcode scanning for quick programming.
• What's the typical process for making a seal with a Hawo HM impulse sealer?
Generally, the process involves inserting the sterile packaging into the sealing area, which triggers the sealing cycle. The heating elements then provide a brief, controlled impulse of heat, followed by a cooling phase, to create a secure seal. The sealed package is then discharged.
• Can I adjust the sealing parameters, such as temperature or time, on a Hawo HM validatable impulse sealer?
Yes, for validatable models, the sealing parameters like sealing temperature, sealing time, and cooling time are typically adjustable within a specified range, allowing users to optimize settings for different packaging materials while maintaining process validation.
• Do Hawo HM sealers have an integrated cutting device for reels?
Many Hawo HM impulse sealers come equipped with an integrated film roll storage and cutting device, which allows for convenient and precise cutting of pouches directly from reels, streamlining the packaging process.
• How can I ensure I'm using the correct settings for a specific packaging material with my Hawo HM sealer?
The user manual for your specific Hawo HM model will provide recommended settings for various materials. Additionally, some advanced models feature integrated functions to help determine the optimum sealing temperature during process validation (like Hawo's "ValiUp" feature), ensuring the best possible seal.
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• How often should a Hawo HM validatable impulse sealer be calibrated, and why is it important?
For validatable processes, Hawo recommends recalibrating the sealing device before each revalidation, which is often an annual requirement. Calibration, typically through Hawo's "CaliSeal" service, ensures that all relevant variables (like sealing temperature) are correctly set within permissible tolerances, which is crucial for maintaining the integrity of the validated process.
• What does the "validation process" for a Hawo HM sealer involve?
The validation process for a Hawo HM sealer typically includes Installation Qualification (IQ), Operational Qualification (OQ), and Performance Qualification (PQ), all performed in accordance with standards like EN ISO 11607-2 and ISO/TS 16775. This rigorous process confirms that the sealer is installed correctly, operates as intended, and consistently produces strong, peelable seals.
• Are there specific tests I should perform regularly to check the seal integrity created by my Hawo HM sealer?
Yes, routine seal integrity tests are crucial. Hawo offers various seal check systems, such as the Hawo InkTest PRO (dye penetration test) and Hawo Seal Check indicator strips, which allow for quick and easy visual inspection of the seal seams to detect any defects.
• What kind of maintenance is required for Hawo HM impulse sealers?
Routine maintenance for Hawo HM impulse sealers generally involves cleaning the sealing systems, inspecting and replacing worn parts like heating elements and Teflon strips, and verifying overall functionality. Hawo offers professional maintenance services to ensure optimal performance and longevity.
• Can I perform basic troubleshooting on my Hawo HM sealer, or do I always need a technician?
Many common issues can be resolved by referring to the troubleshooting guide in the user manual, which often covers basic problems like incorrect settings or worn-out consumable parts. However, for complex issues or to maintain validation, it's best to consult a qualified Hawo service technician.
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• Do Hawo HM validatable impulse sealers offer any data logging capabilities?
Yes, many advanced Hawo HM models, particularly the validatable ones, are equipped with the ability to monitor and log critical sealing parameters like temperature, pressure, and sealing time. This data can often be exported via interfaces like RS 232 or USB for comprehensive process documentation and traceability.
• What is "IntelligentScan" and how does it benefit users of Hawo HM sealers?
Hawo's "IntelligentScan" is an innovative feature that allows users to program and apply predefined sealing profiles by simply scanning barcodes. This significantly reduces human error, speeds up setup times, and ensures consistent settings across different operators or shifts.
• Some Hawo HM sealers mention "FontMatic" technology. What does this do?
"FontMatic" technology, found in models with integrated printers, automatically adjusts the font size of printed information to match the width of the packaging film. This smart feature ensures that all necessary data is printed clearly and within the confines of the pouch, preventing print-offs and optimizing print quality.
• Does the Hawo HM series incorporate any energy-saving features?
Indeed, Hawo places a strong emphasis on sustainability with its "GreenTek" concept. Hawo HM impulse sealers contribute to this by having no heat-up time and switching to energy-saving standby modes or automatically shutting down when not in use, significantly reducing power consumption.
• What is the "hawoflex™ sealing system" mentioned in some Hawo HM models?
The patented hawoflex™ sealing system is a unique design that allows Hawo sealers to accommodate materials of varying thicknesses while still producing a flawless, full-area sealing seam. This system, often featuring a "SealPeak" design, ensures optimum seal security and strength with excellent peel properties.
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• Which international standards do Hawo HM validatable impulse sealers comply with?
Hawo HM validatable impulse sealers are rigorously designed and tested to comply with critical international standards, most notably EN ISO 11607-2 for the validation of sealing processes for sterile barrier systems, as well as the international guidance ISO/TS 16775. They also often meet other relevant standards like EN 868 series for packaging materials.
• How do Hawo HM sealers contribute to overall quality management systems in healthcare facilities?
By providing a consistently reproducible and validated sealing process, Hawo HM sealers play a vital role in quality management systems. Their ability to integrate with documentation software and provide traceable data helps facilities meet stringent quality control requirements and maintain high standards of patient safety.
• Is there a way to ensure that the contact pressure is consistent during the sealing process on a Hawo HM sealer?
Yes, Hawo HM validatable impulse sealers feature controlled and monitored contact pressure. This ensures that the pressure applied during the sealing process is consistent and meets the required specifications, contributing to the integrity and strength of the seal.
• What is the significance of the 12mm wide sealing seam on Hawo HM sealers?
A 12mm wide sealing seam, often seen on Hawo HM sealers, provides a robust and secure seal. This width is typically specified to ensure sufficient strength and integrity for sterile barrier systems, particularly in medical and pharmaceutical packaging, where seal security is paramount.
• How do Hawo HM sealers ensure the "distance to medical product" standard is met?
Hawo HM sealers are designed with features and guidelines to ensure that the sealed medical product maintains the required distance from the edge of the seal seam (typically >30mm). This prevents damage to the sterile product and ensures the integrity of the sterile barrier, aligning with standards like DIN 58953-7:2008 and ISO/TS 16775.
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