Cortec MCI® 2006

Introduction

At the heart of the Cortec MCI® 2006 Patented technology lies a unique and patented formulation that combines a powerful blend of corrosion inhibitors and an admixture that protects steel. This admixture is particularly effective in safeguarding various types of steel, including carbon steel, from environmental factors like carbonation and chlorides.

The key components of the Cortec MCI® 2006 Patented technology include:

• Migrating Corrosion Inhibitors (MCIs): These specialized inhibitors are designed to migrate through concrete, masonry, and other porous materials, forming a protective barrier that shields embedded steel reinforcement from corrosion. The migratory inhibitor function is a time-proven method that enhances the protection of metals by forming a corrosion-inhibiting protective layer, especially when used with repair mortars and grouts.
• Anodic and Cathodic Inhibitors: The formulation incorporates both anodic and cathodic inhibitors, which work together to disrupt the electrochemical reactions that drive the corrosion process.
• Penetrating Agents: The technology utilises penetrating agents that facilitate the deep penetration of the corrosion inhibitors into the substrate, ensuring comprehensive protection.

Product Specifications (.PDF)

The patented nature of this technology sets it apart, providing a unique and highly effective solution for combating corrosion in a wide range of applications.

Applications and Benefits for Effective Corrosion Protection

The Cortec MCI® 2006 Patented technology finds its applications across various industries, including:

1. Construction: Protecting concrete structures, bridges, and other infrastructure from corrosion-related deterioration of metals embedded in concrete.
2. Infrastructure: Safeguarding critical public assets, such as highways, railways, and utility systems, from the ravages of corrosion.
3. Industrial: Preventing corrosion in manufacturing facilities, processing plants, and other industrial settings.

The benefits of the Cortec MCI® 2006 Patented technology are numerous and far-reaching:

• Corrosion Inhibition: The technology effectively inhibits the corrosion of embedded steel reinforcement, extending the lifespan of structures and infrastructure. It creates a corrosion inhibiting protective layer on various metals embedded in concrete.
• Extended Structural Life: By mitigating corrosion, the Cortec MCI® 2006 Patented technology helps to prolong the structural integrity and service life of assets, reducing the need for costly repairs and replacements. When used with repair mortars, it also migrates to undisturbed concrete, extending its protective benefits to nearby rebar.
• Cost-Effectiveness: The long-term cost savings associated with reduced maintenance and extended asset life make the Cortec MCI® 2006 Patented technology a highly cost-effective solution for corrosion protection.

How It Works

The Cortec MCI® 2006 Patented technology employs a multi-pronged approach to corrosion protection. The migrating corrosion inhibitors within the formulation are designed to penetrate through concrete, masonry, and other porous materials, reaching the embedded steel reinforcement and preventing corrosion induced by carbonation.

Once in place, the inhibitors form a protective barrier that disrupts the electrochemical reactions responsible for corrosion. This barrier effectively shields the steel from the corrosive elements, including chloride and atmospheric attack, preventing the initiation and progression of corrosion.

The unique combination of anodic and cathodic inhibitors further enhances the protection by targeting both the anodic and cathodic sites of the corrosion process. This comprehensive approach ensures that the corrosion is effectively mitigated, forming a protective layer and safeguarding the structural integrity of the asset.

Comparison with Traditional and Migrating Corrosion Inhibitors

The Cortec MCI® 2006 Patented technology stands out from traditional corrosion inhibitors in several key ways:

1. Enhanced Penetration: The patented formulation and penetrating agents allow the corrosion inhibitors to deeply penetrate into the substrate, ensuring comprehensive protection. This admixture can be incorporated into various concrete mixes to enhance corrosion protection for embedded metals without affecting the set time. It is compatible with most concrete mixes, making it versatile and easy to use.
2. Dual-Action Inhibition: The combination of anodic and cathodic inhibitors provides a more robust and effective corrosion protection compared to single-action inhibitors.
3. Environmental Considerations: The Cortec MCI® 2006 Patented technology is formulated with environmentally responsible components, making it a sustainable choice for corrosion protection. Additionally, the product maintains its effectiveness for a specified shelf life, ensuring optimal performance when stored under proper conditions.

Installation and Usage

The Cortec MCI® 2006 Patented technology can be easily integrated into construction and infrastructure projects, as well as industrial applications. This powder concrete admixture is typically applied using spray application, brush application, or incorporation into concrete mixes.

Cortec Corporation provides comprehensive guidance and support to ensure the proper installation and usage of the Cortec MCI® 2006 Patented technology, ensuring optimal performance and long-lasting protection. This includes safeguarding various types of metals embedded in concrete from corrosion caused by environmental factors like carbonation and chloride.

Future Developments

Cortec Corporation remains committed to the continuous improvement and advancement of the Cortec MCI® 2006 Patented technology. The company’s ongoing research and development efforts are focused on exploring new formulations, enhancing the technology’s capabilities, and addressing emerging corrosion challenges, including corrosion induced by carbonation chloride.

As the demand for effective and sustainable corrosion protection solutions continues to grow, Cortec Corporation is poised to lead the way with its innovative Cortec MCI® 2006 Patented technology, setting new standards in the industry. This includes providing protection against atmospheric attack, which safeguards embedded metals in concrete from deterioration caused by environmental factors.

Conclusion

The Cortec MCI® 2006 Patented technology represents a groundbreaking solution in the fight against corrosion. Developed by the industry-leading Cortec Corporation, this patented technology combines advanced corrosion inhibitors, penetrating agents, and a unique formulation to provide comprehensive protection for a wide range of assets and infrastructure.

By effectively mitigating corrosion, the Cortec MCI® 2006 Patented technology extends the service life of structures, reduces maintenance costs, and enhances the overall safety and reliability of critical infrastructure.