Cortec VpCI® 101 Emitter Pads For Rust Protection, Vapour Phase Corrosion Inhibitor
Cortec VpCI® 101 Emitter Pads For Rust Protection, Vapour Phase Corrosion Inhibitor
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Cortec® VpCI® 101 Emitter Pads are a cost-effective and easy to use rust protection method.
This VPCI Emitter can protect an area of 1 cubic foot (28 litres).The VPCI corrosion inhibitors emit vapours to form a thin ‘mono layer’ protective coating. This then protects mission critical, complex & expensive electrical & mechanical components during operation, transport or storage.
Description
Cortec VPCI 101 emitters are market leading devices designed to provide corrosion and rust protection for metal parts and components enclosed in non-ventilated cabinets, boxes and cases.
A VPCI 101 device is capable of protecting up to 1 cubic foot (28 litres) space in volumes. These patent pending VpCI emitters slow release Cortec’s ‘best in class’ VPCI, Vapour phase corrosion inhibitor technology.
The vapours emitted from the device form a protective layer at the molecular level. This ensures reliable protection for metal surfaces that form part of critical, complex and expensive equipment & machinery.
These emitters can be used to protect equipment regardless of whether it is in operation or being shipped or stored somewhere in the supply chain.
These emitters are designed to provide long term protection against corrosion even when used in sub-optimal conditions. Salt, moisture, marine air, airborne contaminants and various atmospheric hazards (H²S, SO², NH³) are just a few of the corrosion culprits that Cortec VPCI 101 emitters are effective against long term.
Cortec VPCI 101 Benefits
- Economical to use.
- Easy to install.
- Provides sustained protection for up to 24 months during operation or shutdown.
- Works well in high humidity.
- No interference with electrical, optical & mechanical functions.
- Multi-metal protection suits both ferrous and non-ferrous metals.
- Non-toxic and completely safe for whoever is handling it.
- Compact design saves on space.
- Nitrate, Silicone & Phosphates free.
- Self-adhesive.
- Self-attach date label.
- United States Military national stock number #6850-01-338-1392.
Applications for Cortec VPCI 101 emitters
- Electrical equipment either in operation or when being transported or stored.
- Maritime navigation and telecommunications equipment.
- Aerospace & Aviation storage (electronic controls).
- Electronic motors.
- Switching equipment.
- Fuse boxes and other power supplies.
- Medical devices.
- Scientific measurement instruments.
- Telecommunications equipment and other wireless devices.
- Handheld battery-operated equipment.
- Toolboxes, parts storage and other metal containers.
How to Use Cortec VPCI 101
VPCI 101 emitter pads are extremely easy and convenient to install. It is best to install VPCI 101 as early as possible in the production lifecycle. Either during manufacturing or assembly.
- Select a place within an enclosure where vapour phase corrosion inhibitor protection is needed.
- Make sure the surface area is clean and free of debris etc.
- Peel off the protective carrier strip from underneath the device and attach it to the clean surface.
- VPCI 101 will work effectively regardless of the position it is in.
- For areas & spaces greater than 1 cubic foot (28 litre) use more than one device.
- If being used in an enclosure which is not hermitically sealed or airtight then replace the VPCI 101 more frequently than every 2 years. Keep this in mind for cabinets and enclosure that have doors opening/closing regularly.
- Replace the VPCI 101 following periods of heavy machinery maintenance and downtime.
For optimal protection use in conjunction with Cortec® ElectriCorr® VPCI 238 OR VPCI 239.
Packaging
- Self-adhesive backed foam emitter pad @ 3” (L) x 1¼” (W) x ¼” (H) (7.6 cm x 3.2 cm x 0.6 cm).
- Comes packed in 1 box containing 50 individually wrapped pieces.
Product Specifications (.PDF)
Frequently Asked Questions
• What exactly are Cortec VpCI-101 emitters and how do they offer corrosion protection?
Cortec VpCI-101 emitters are small, patented foam devices designed to prevent corrosion on metal components within enclosed, non-ventilated spaces. They work by slowly releasing Vapor phase Corrosion Inhibitors (VpCIs) into the air, which then form a protective molecular layer on all exposed metal surfaces, effectively safeguarding them from rust and other forms of corrosion.
• How does the "Vapor phase Corrosion Inhibitor" technology in Cortec VpCI-101 actually function?
The VpCI technology in Cortec VpCI-101 is quite clever! Once the emitter is placed in an enclosed space, the VpCI molecules evaporate and travel through the air. These invisible vapors then adsorb onto metal surfaces, forming a monomolecular protective layer that actively repels moisture, oxygen, and other corrosive elements, preventing them from reacting with the metal.
• What types of metals can Cortec VpCI-101 emitters protect?
Cortec VpCI-101 emitters provide multi-metal protection, meaning they're effective for a wide range of metals. This includes ferrous metals like steel and cast iron, as well as non-ferrous metals such as aluminum, copper, and brass.
• How long can I expect Cortec VpCI-101 emitters to provide protection?
When properly installed in an enclosed environment, Cortec VpCI-101 emitters can provide continuous corrosion protection for up to two years (24 months), offering long-term peace of mind for your valuable equipment.
• Is Cortec VpCI-101 considered environmentally friendly or safe to handle?
Yes, absolutely! Cortec VpCI-101 emitters are designed with safety and the environment in mind. They are non-toxic, free of nitrites, silicones, and phosphates, making them a much safer choice for both the people handling them and for broader environmental considerations.
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• Where are the best places to install Cortec VpCI-101 emitters for maximum effectiveness?
Cortec VpCI-101 emitters are ideal for non-ventilated enclosures. Think control boxes, electrical cabinets, toolboxes, fuse boxes, power boxes, and even parts storage containers. The key is to place them within the enclosed space you want to protect.
• What's the easiest way to install a Cortec VpCI-101 emitter?
Installation is super straightforward. Each Cortec VpCI-101 emitter has a self-stick adhesive backing. Simply peel off the protective strip from the back and attach the emitter to a clean surface inside the enclosure. You can install them in any position that suits your space.
• Do I need to clean the surface before attaching the Cortec VpCI-101 emitter?
While the VpCIs will protect metal surfaces regardless of cleanliness, it's always a good practice to ensure the surface where you're sticking the emitter is clean and free of debris. This helps the adhesive backing adhere properly and ensures the emitter stays in place.
• What if my enclosure is larger than the specified coverage area for a single Cortec VpCI-101 emitter?
Not a problem at all! If your enclosure is larger than the 1 cubic foot (28 liters) protection volume of a single Cortec VpCI-101 emitter, simply use multiple emitters. Distribute them strategically within the space to ensure complete vapor saturation and protection.
• How often should I replace my Cortec VpCI-101 emitters?
Under typical conditions, Cortec VpCI-101 emitters offer up to 24 months of protection. However, if your enclosure isn't completely airtight, or if the doors are opened frequently, you might consider replacing them more often than every two years to ensure continuous protection. It's a good habit to use the self-stick date label to track installation dates.
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• Do Cortec VpCI-101 emitters interfere with electrical or electronic components?
No, absolutely not. The molecular protective layer formed by the VpCIs from Cortec VpCI-101 is non-conductive and specifically designed not to interfere with the electrical, optical, or mechanical performance of sensitive electronic equipment. This is a crucial benefit for protecting critical devices.
• Can Cortec VpCI-101 emitters protect electronic equipment during shipping?
Yes, they are ideal for this! Cortec VpCI-101 emitters are perfect for protecting sensitive electronic equipment and other metal components against corrosion during shipping, ensuring they arrive at their destination in perfect condition.
• Are these emitters effective in humid or polluted environments?
Absolutely. Cortec VpCI-101 emitters are engineered to provide effective, long-term protection even in the presence of challenging conditions like high humidity, salt, airborne contaminants, and industrial pollutants such as H2S, SO2, and NH3.
• My company stores various metal parts in a cabinet; will Cortec VpCI-101 work for general parts storage?
Yes, they are perfectly suited for general parts storage in enclosed cabinets or containers. The emitters will release their protective vapors, creating a corrosion-inhibiting atmosphere around all the metal parts, regardless of their shape or complexity.
• Can Cortec VpCI-101 emitters be used in medical equipment enclosures?
Yes, they are commonly used and highly effective in medical equipment enclosures. The non-toxic and non-interfering nature of the VpCI technology makes them a safe and reliable choice for such sensitive applications.
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• How do Cortec VpCI-101 emitters help reduce maintenance costs?
By actively preventing corrosion, Cortec VpCI-101 emitters significantly reduce the need for costly repairs, replacements, and downtime associated with rust and degradation of metal components. This translates directly into lower maintenance expenses and extended equipment life.
• Are there any special surface preparations needed for the metal parts before using Cortec VpCI-101?
No, that's one of the great advantages! Cortec VpCI-101 emitters require little to no surface preparation. The VpCI molecules will still reach and protect metal surfaces even if they have some light residue or are difficult to access.
• Can I use Cortec VpCI-101 in a toolbox to protect my hand tools?
Definitely! Toolboxes are a common and excellent application for Cortec VpCI-101 emitters. Just stick one inside, and your hand tools, even those tucked away in drawers, will be protected from rust and corrosion.
• What are the physical dimensions of a Cortec VpCI-101 emitter?
Each Cortec VpCI-101 emitter is quite compact, typically measuring about 3 inches (7.6 cm) in length, 1.25 inches (3.2 cm) in width, and 0.25 inches (0.6 cm) in height, making them easy to fit into tight spaces.
• Is Cortec VpCI-101 approved by any regulatory bodies?
Yes, Cortec VpCI-101 emitters are accepted by the Canadian Food Inspection Agency for indirect food contact and also conform to military specifications like MIL-PRF-81705D, demonstrating their adherence to high standards.
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• Do these emitters emit any noticeable odor?
Cortec VpCI-101 emitters are designed to be low-odor, making them discreet and suitable for use in various environments without causing unpleasant smells.
• What is the recommended storage for unused Cortec VpCI-101 emitters?
For optimal shelf life and performance, unused Cortec VpCI-101 emitters should be stored in their original, unopened packaging in a cool, dry place. When stored correctly, they have a shelf life of up to two years.
• Is there any specific disposal information for used Cortec VpCI-101 emitters?
As they are non-toxic and environmentally friendly, used Cortec VpCI-101 emitters can typically be disposed of as general waste, but it's always good practice to check local regulations.
• How are Cortec VpCI-101 emitters typically packaged when purchased from Valdamark Direct?
From Valdamark Direct, Cortec VpCI-101 emitters are usually supplied in cartons containing 50 individually wrapped devices, ensuring each emitter remains fresh and effective until it's ready for use.
• Can I purchase smaller quantities of Cortec VpCI-101 emitters if I only need a few?
While typically sold in larger packs, some suppliers, like Valdamark Direct, may offer smaller pack sizes, such as packs of 5 or 10, to accommodate users with less extensive needs. It's always best to check their product listings directly.
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• Where can I find detailed technical specifications and safety data for Cortec VpCI-101?
You can typically access the comprehensive technical data sheet (TDS) and safety data sheet (SDS) for Cortec VpCI-101 directly from the product page on the Valdamark Direct website, usually available for download.
• How do Cortec VpCI-101 emitters differ from traditional desiccant packs for corrosion control?
While desiccant packs absorb moisture to prevent corrosion, Cortec VpCI-101 emitters use active VpCI technology. This means they not only mitigate the effects of humidity but also actively create a protective molecular layer on metal surfaces, guarding against a broader range of corrosive elements, not just moisture.
• Can Cortec VpCI-101 emitters be used in applications where static discharge is a concern?
Yes, they have static dissipating properties. Cortec VpCI-101 emitters offer multifunctional protection, including static dissipation, which is particularly beneficial for sensitive electronic components susceptible to electrostatic discharge.
• What makes Cortec VpCI-101 emitters a cost-effective solution for corrosion prevention?
Their long-lasting protection (up to 2 years) and the ability to protect multiple metal types within a single enclosure make them very economical. By preventing costly repairs and replacements, and extending the lifespan of equipment, they offer significant long-term savings.
• Beyond electrical enclosures, what are some less obvious applications where Cortec VpCI-101 emitters could be beneficial?
Think about instrument cases, antique firearms storage, photographic equipment boxes, marine navigation equipment, and even specialized medical devices. Anywhere you have sensitive metal components in an enclosed space that you want to protect from environmental corrosion, Cortec VpCI-101 emitters can be a highly effective and discreet solution.
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