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Cortec M 251

Cortec M 251

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M 251 is an environmentally harmless, minimal foaming, soluble in water, and rust inhibitor for synthesised cutting fluids.

It protects copper, carbon steel, galvanised steel, nonferrous and ferrous metals, and alloys from corrosion. M 251 protects both vapour and contact vapour phases from corrosion during & after operations.

M 251 is suitable with various water-based lubricants and a variety of biocides. It is stable with seawater, making it suitable for usage in offshore environments.

Packaging & Storage

M 251 Additive is available in plastic pails variants of 5 gallons (19 L) and 55 gallons (208 L).

For best product condition and performance, store the additive indoors in its original packaging. The package should always be out of direct exposure sunlight. Temperature should not be less 40 and not greater than 100 °F (or 4 up to 38 °C).

Shelf life: 2 years

Features

  • Stable in water systems in 6pH or above.
  • Compatible with salt and fresh water.
  • Soluble in alcohols, glycol and water, glycol, and alcohols.
  • Biodegradable, environmentally friendly.
  • Non-phenolic.
  • UFI: P940-5052-M00F-RX0F.

Typical Properties

Appearance

Clear Yellow/Amber Liquid

pH

8-9 (1% solution in water)

Density

8.5-8.7 lb/gal (1.02-1.03 kg/L)

Non-Volatile Content

50-60%

Cast Iron Chip Test

ASTM D-4627 (1% concentration)

Pass

Immersion Test ASTM G 31

Fresh Water

(0.5%) Pass

Salt Water

(5%) Pass


Typical Application

As an additive to synthetic cutting fluids M 251 should be added in the following concentrations

  • Operation and short term (up to 30 days) protection after the operation - 0.75-1.0%.
  • Operation and longer term (up to 90 days) protection after the operation - 1-5%.
  • Operation with salt water - 2.5-5%.
  • Operation with salt water and short term of protection after the operation - 5-10%.

Other applications

  • Metal cleaners (alkaline-based).
  • Lubricants (water-based).
  • Drilling muds (water-based).
  • Hydraulic fluids (water-based).

 

Product Specifications (.PDF)

Frequently Asked Questions

• What exactly is Cortec M-251, and how does it work to protect metals?

Cortec M-251 is a specialized liquid corrosion inhibiting additive specifically designed for use in synthetic metalworking fluids. It works by utilizing advanced Vapor phase Corrosion Inhibitor (VpCI) technology, where its unique molecules vaporize and form an invisible, protective layer on all exposed metal surfaces within an enclosed space, safeguarding against rust and corrosion even in hard-to-reach areas.

• Is Cortec M-251 a standalone rust preventative, or is it an additive?

Cortec M-251 is precisely an additive, engineered to be incorporated into synthetic metalworking fluids. It enhances the existing fluid's capabilities by providing superior flash and long-term corrosion protection to various metals during and after their processing.

• What types of metals can Cortec M-251 effectively protect from corrosion?

Cortec M-251 offers comprehensive multi-metal protection, guarding a wide range of ferrous and non-ferrous metals. This includes carbon steel, stainless steel, galvanized steel, aluminum, brass, copper, and bronze, making it incredibly versatile for diverse manufacturing needs.

• How does this product differ from traditional rust prevention methods like oils or greases?

Unlike traditional rust prevention methods that often require direct application of a greasy or oily layer that needs to be cleaned off later, Cortec M-251's VpCI technology forms a molecular barrier through vapor action. This means no messy residues, no cleaning steps, and parts are ready for immediate use straight out of the treated fluid, saving both time and labor.

• Is Cortec M-251 environmentally friendly?

Yes, Cortec M-251 is formulated with environmental responsibility in mind. It is biodegradable, non-hazardous, and generally considered environmentally friendly, aligning with modern sustainability practices in industrial operations.

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• In which specific types of synthetic cutting fluids is Cortec M-251 best integrated?

Cortec M-251 is specifically formulated as an anticorrosion additive for synthetic cutting fluids, ensuring compatibility and optimal performance within these systems.

• Can Cortec M-251 be used in both fresh water and saltwater applications?

Absolutely! Cortec M-251 is remarkably versatile and compatible with both fresh water and even sea water, which makes it an excellent choice for offshore applications or situations where water quality might vary.

• What is the recommended dosage for Cortec M-251 in metalworking fluids?

While specific dosage recommendations can vary based on the application and desired protection level, it's generally effective in low dosages. For precise guidance, it's always best to consult the product's technical data sheet or a Valdamark Direct expert.

• How do I properly incorporate Cortec M-251 into my existing metalworking fluid system?

Integrating Cortec M-251 is typically straightforward due to its solubility in water, glycols, and alcohols. It should be added directly to the synthetic cutting fluid, ensuring proper mixing to achieve uniform distribution and maximize its protective capabilities.

• Does Cortec M-251 create foam in the metalworking fluid, and how does this affect operations?

Cortec M-251 is designed to be a low-foaming additive, which is crucial for maintaining efficient metalworking operations. Excessive foam can hinder lubrication and cooling, so its low-foaming nature helps ensure smooth and uninterrupted processes.

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• Can this additive be used in systems where biocides are also present?

Yes, Cortec M-251 is compatible with a range of biocides, which is a significant advantage in metalworking fluid systems where microbial control is often necessary. This compatibility ensures that its corrosion protection properties are not compromised by biocide use.

• Is any special surface preparation required for metals before they come into contact with fluids containing Cortec M-251?

One of the major benefits of Cortec M-251, leveraging VpCI technology, is that little to no surface preparation is typically required. Metals can often be protected without prior cleaning or degreasing, simplifying your workflow.

• How long does the corrosion protection provided by Cortec M-251 typically last?

Cortec M-251 provides both flash and long-term protection against corrosion. The duration of effectiveness can depend on the application and environmental conditions, but its VpCI technology ensures continuous, self-replenishing protection.

• Can parts treated with Cortec M-251 be immediately processed or used without further steps?

Yes, a significant advantage is that machinery, products, and components treated with Cortec M-251 are ready for immediate use. No cleaning or degreasing is typically required, which streamlines production and reduces downtime.

• How does Cortec M-251 contribute to the longevity of metalworking machinery?

By actively preventing corrosion on internal and external metal surfaces, Cortec M-251 helps to significantly extend the lifespan of valuable metalworking machinery, reducing maintenance costs and avoiding premature equipment failure.

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• In what ways does Cortec M-251 offer protection during the storage of metal parts?

Cortec M-251 provides both contact and vapor phase corrosion protection, which is ideal for stored metal parts. The vapor phase ensures that even the most intricate and inaccessible surfaces within a packaged or enclosed item are protected, preventing rust during periods of inactivity.

• Can Cortec M-251 help prevent corrosion during the shipping of metal components?

Absolutely. When metal components are treated with fluids containing Cortec M-251, they receive robust corrosion protection that is sustained even during transit, including overseas shipments, minimizing the risk of rust claims upon arrival.

• How does Cortec M-251 perform in humid or challenging environmental conditions?

Cortec M-251 exhibits excellent performance in high humidity and other challenging environments, including those with airborne contaminants like salt, H2S, SO2, and NH3. Its protective layer is designed to withstand these adverse conditions.

• Does using Cortec M-251 impact the surface finish or aesthetic of treated metals?

No, the protective molecular layer formed by Cortec M-251's VpCI technology does not alter the appearance or performance of the metal products. Your parts will retain their original finish.

• Is Cortec M-251 suitable for protecting complex geometries or internal cavities of metal parts?

Yes, the vapor phase action of Cortec M-251 is particularly effective for protecting complex geometries, crevices, cavities, and other otherwise inaccessible void areas. The VpCI molecules will travel and condense on all surfaces within the enclosed space.

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• Can Cortec M-251 be used in operations involving various types of machining, like milling or grinding?

As an anticorrosion additive for synthetic cutting fluids, Cortec M-251 is well-suited for a variety of machining operations, enhancing the corrosion protection capabilities of the fluids used in processes such as milling, grinding, and turning.

• What is the typical pH range for aqueous systems where Cortec M-251 is stable and effective?

Cortec M-251 remains stable and effective in aqueous systems with a pH of 6 or above, ensuring its performance in a wide range of industrial fluid compositions.

• What are the general storage recommendations for Cortec M-251 to ensure its shelf life?

To ensure optimal product performance and maintain its two-year shelf life, Cortec M-251 should be stored in its original packaging, indoors, and away from direct sunlight, ideally within a temperature range of 40-100°F (4-38°C).

• Are there any specific safety precautions to observe when handling Cortec M-251?

While generally considered non-hazardous, it's always prudent to follow standard industrial safety practices when handling any chemical product. Refer to the product's Safety Data Sheet (SDS) for detailed information on personal protective equipment and safe handling procedures.

• Is Cortec M-251 compatible with other additives commonly found in metalworking fluids?

Cortec M-251 is designed to be highly compatible with a range of common additives in metalworking fluids, including various biocides, ensuring it integrates smoothly without causing adverse reactions or reducing the effectiveness of other components.

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• How does Cortec M-251 contribute to cost savings in manufacturing operations?

By preventing corrosion, Cortec M-251 reduces costly rework, scrap rates, and the need for hazardous rust preventative applications and subsequent cleaning. This leads to significant savings in labor, materials, and disposal costs, improving overall operational efficiency.

• Can Cortec M-251 be used in a closed-loop system, and does it require constant replenishment?

Cortec M-251 can be effectively used in closed-loop systems. While the VpCI layer is self-replenishing, maintaining the proper concentration of the additive in the fluid is key for continuous protection, and occasional top-ups may be needed depending on the system's usage and fluid turnover.

• Does the use of Cortec M-251 affect the lubricating properties of the metalworking fluid?

Cortec M-251 is specifically an anti-corrosion additive and is formulated to be compatible with metalworking fluids without negatively impacting their essential lubricating properties. Its primary role is to enhance corrosion protection.

• What happens to the VpCI layer once the metal part is removed from the treated environment?

Once a metal part is removed from the environment where Cortec M-251's VpCI molecules are active (e.g., out of the fluid or enclosed packaging), the VpCI molecules simply dissipate into the air. This means the metal surface is left clean and ready for immediate use without any residue.

• Where can I purchase genuine Cortec M-251, and what assurances do I have about its quality?

Genuine Cortec M-251, and other Cortec products, can be sourced from authorized distributors like Valdamark Direct. Purchasing from an official channel ensures you receive the authentic product, backed by the manufacturer's quality standards and technical support.

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