Daubert Cromwell Daubrite Disk 5 & 10 VCI Emitter Pads - Non Woven Fabric
Daubert Cromwell Daubrite Disk 5 & 10 VCI Emitter Pads - Non Woven Fabric
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Daubrite VCI emitter pads from Daubert Cromwell® combine the proven Daubert VCI corrosion inhibitor chemistry with a compact emitter pad device for use in enclosed or inside packaging environments.
Daubrite VCI emitter pads are corrosion prevention devices designed to protect sensitive metals from within packaged and enclosed environments.
Each Daubrite VCI emitter is made from a robust non-woven fabric which contain the sophisticated Daubert Cromwell VCI corrosion inhibitor formula. The Daubrite 5 disk protects up to 5 cubic feet, whilst the Daubrite 10 disk can reach up to 10 cubic feet.
Each emitter pad is backed by a piece of self adhesive tape for easy installation. When fixed in place, inside an enclosure the emitter VCI molecules fill the air, migrating from the emitter, through the air space and onto the exposed metal surface.
Daubrite VCI emitter pad features
Compatible with a variety of metals including steel, copper, zinc and other multi-metal alloys
- Thin, lightweight & non-intrusive disks are designed to fit as discretely as possible in tight or enclosed spaces.
- Strong self adhesive tape attaches easily to metal containers, walls etc.
- Does not require special handling measures, safe and easy to use.
- A dry & clean corrosion prevention method.
- Can protect up to 24 months when used in a dry, ambient environment.
- Compatible with a range of other Daubert Cromwell products including the Metalguard VCI Bags and Daubert VCI paper.
Where can these VCI emitting products be used
A product as versatile as this is constantly discovering new uses for itself but we have consistently seen Daubrite pads used with:
- Metal junction boxes & control panels.
- Telecoms and electrical equipment.
- Mechanical instruments and controls.
- Utility & tool boxes.
- Included in export crating with other Daubert products such as 3D gusset/box bags for an optimal flexible packaging solution.
Please note – always wear gloves when handling metal parts. Ensure parts are clean and free from an fingerprints before positioning emitters.
Try to ensure cleaned products are packaged as quickly as possible. Where possible ensure the metal part to be protected is no more than 12″ from the surface of the VCI emitter.
The closer VCI emitting products are to the metal surface to be protected the better the corrosion protection.
Use at least 1 x Daubrite 5 Disk emitter for every 5 cubic feet of void space. The Daubrite 10 disk emitter can reach up 10 cubic feet of void space.
Product Specifications (.PDF)
Frequently Asked Questions
• What exactly is a Daubrite VCI Emitter and how does it prevent corrosion?
A Daubrite VCI Emitter is a compact, innovative device designed to release a specialized vapor corrosion inhibitor (VCI) compound into enclosed spaces. These invisible VCI molecules then migrate and form a protective, monomolecular layer on all exposed metal surfaces within that enclosure, effectively preventing rust and other forms of corrosion by stopping the electrochemical reactions that cause them.
• How do the Daubrite VCI Emitters actually work to protect my metal items?
Once a Daubrite VCI Emitter is placed within an enclosed space, its active VCI chemistry slowly vaporizes and disperses throughout the air. These VCI molecules, attracted to metal surfaces, bond to them, creating a barrier that repels moisture, oxygen, and other corrosive elements, thereby safeguarding the metal from degradation.
• What types of metals can I confidently protect using Daubrite VCI Emitters?
Daubrite VCI Emitters are versatile and provide effective corrosion protection for a broad spectrum of metals. This includes ferrous metals like steel and cast iron, as well as non-ferrous metals such as aluminum, copper, brass, zinc, and even multi-metal assemblies.
• Are Daubrite VCI Emitters safe to use around electronic components and sensitive equipment?
Absolutely, Daubrite VCI Emitters are specifically formulated to be safe for use with sensitive electronic and electrical equipment. They do not interfere with the performance of electrical or mechanical components, making them ideal for protecting circuit boards, control panels, and other delicate instruments.
• How long can I expect Daubrite VCI Emitters to provide corrosion protection?
When used in a properly sealed and dry, non-aerated environment, Daubrite VCI Emitters can provide continuous, long-lasting corrosion protection for up to 24 months, offering excellent peace of mind for stored or shipped items.
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• What's the best way to install a Daubrite VCI Emitter for maximum effectiveness?
For optimal results, simply peel off the adhesive backing from the Daubrite VCI Emitter and firmly press it onto a clean, flat surface inside the enclosure you wish to protect. Placing it in a central location or near critical components can help ensure even distribution of the VCI vapors.
• How close do my metal parts need to be to a Daubrite VCI Emitter for protection?
While the VCI vapors will disperse throughout the enclosed space, for the most effective and rapid protection, it's recommended that the metal parts you're protecting are no more than 12 inches away from the Daubrite VCI Emitter.
• Can I use multiple Daubrite VCI Emitters in a larger enclosure, and how do I calculate how many I need?
Yes, for larger enclosures, you can certainly use multiple Daubrite VCI Emitters. The general guideline is to use one Daubrite 5 disk emitter for every 5 cubic feet (or 0.14 cubic meters) of void space, and one Daubrite 10 disk emitter for every 10 cubic feet (or 0.28 cubic meters) of space. You can combine them to cover larger volumes.
• Do I need to clean metal parts before placing them with a Daubrite VCI Emitter?
For the most effective and lasting protection, it is always recommended to clean metal parts thoroughly and ensure they are free of fingerprints, dirt, oil, or existing corrosion before placing them in an enclosure with a Daubrite VCI Emitter. This allows the VCI molecules to bond directly and effectively to the clean metal surface.
• Is there anything specific I should avoid when using Daubrite VCI Emitters?
While Daubrite VCI Emitters are very robust, they are most effective in relatively sealed environments. Avoid using them in open or highly ventilated spaces where the VCI vapors can quickly escape, as this will reduce their protective lifespan.
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• Where are Daubrite VCI Emitters most commonly used to protect assets?
Daubrite VCI Emitters are widely used in various enclosed spaces, including mechanical control boxes, electrical cabinets, telecommunications equipment enclosures, gun safes, toolboxes, alarm boxes, shipping crates, and general parts storage containers. They are particularly popular for protecting electronics and precision machined parts.
• Can Daubrite VCI Emitters protect tools stored in a toolbox?
Absolutely, Daubrite VCI Emitters are an excellent solution for protecting tools in a toolbox. By placing an emitter inside, the VCI vapors will permeate the space, preventing rust and corrosion on your valuable hand tools, power tools, and other metal implements.
• Are these emitters suitable for protecting firearms or other sensitive equipment in gun cabinets?
Yes, Daubrite VCI Emitters are frequently chosen for protecting firearms and other sensitive equipment stored in gun cabinets or safes. They provide a clean, dry, and reliable method of corrosion prevention, helping to preserve the integrity and appearance of your valuable assets.
• Can Daubrite VCI Emitters be used in export packaging for sensitive machinery?
Definitely. Daubrite VCI Emitters are an ideal component for export packaging of sensitive machinery and precision parts. They ensure continuous corrosion protection during transit and storage, especially when combined with appropriate barrier packaging.
• Do Daubrite VCI Emitters leave any residue on the metal surfaces?
No, one of the significant advantages of Daubrite VCI Emitters is that they provide clean and dry corrosion protection. The protective VCI layer is invisible, odorless, and dissipates without residue once the metal is removed from the enclosed space, meaning no cleaning is required before use.
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• Will Daubrite VCI Emitters interfere with the functionality of electrical contacts or circuits?
No, Daubrite VCI Emitters are specifically designed not to interfere with the performance of electrical or mechanical equipment. The VCI layer is extremely thin and does not impede conductivity or the operation of sensitive components.
• Can Daubrite VCI Emitters be used in environments with some level of humidity?
While optimal performance is achieved in dry, non-aerated environments, Daubrite VCI Emitters are formulated to remain effective even in the presence of microscopic moisture particles, offering robust protection in varying humidity conditions.
• What are the physical dimensions of the Daubrite VCI Emitter disks?
The standard Daubrite VCI Emitter disks are typically around 2-3/16 inches (approximately 5.6 cm) in diameter and about 1/4 inch (approximately 0.64 cm) thick, making them thin and lightweight for easy placement.
• What material is the Daubrite VCI Emitter made from?
Daubrite VCI Emitters are made from a VCI (Volatile Corrosion Inhibitor) impregnated fibrous material or non-woven fabric, which is saturated with Daubert Cromwell's proprietary corrosion inhibitor chemistry.
• Is there an adhesive backing on the Daubrite VCI Emitter for easy installation?
Yes, each Daubrite VCI Emitter disk comes with a strong adhesive tape on the back, allowing for fast and easy installation inside cabinets, containers, metal lids, or other enclosures.
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• Are Daubrite VCI Emitters individually packaged?
Yes, Daubrite VCI Emitters are typically individually wrapped in sealed, clear poly bags to preserve their effectiveness until they are ready for use. This also simplifies handling and storage.
• Do Daubrite VCI Emitters come with a date indicator for installation?
Many Daubrite VCI Emitters feature a convenient front-side label where you can record the date of installation, helping you keep track of their activation and replacement schedule.
• What quantity are Daubrite VCI Emitters typically supplied in when purchased?
Daubrite VCI Emitters are often supplied in boxes containing multiple emitters, for instance, 50 disks per case, making them convenient for various project sizes.
• Are Daubrite VCI Emitters non-toxic and safe for the environment?
Yes, Daubrite VCI Emitters are formulated to be non-toxic and are considered safe for both users and the environment. They are generally free from harmful chemicals and are often recyclable.
• Do Daubrite VCI Emitters comply with any specific industry or military standards?
Yes, Daubrite VCI Emitters, particularly the Daubrite 5 and Daubrite 10 models, are often approved for military and commercial use and carry National Stock Numbers (NSN), indicating their adherence to stringent specifications. They can also be compliant with regulations like RoHS and TRGS 615.
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• What is the shelf life of an unopened Daubrite VCI Emitter?
When stored in their original packaging in a cool, dry place away from direct sunlight, unused Daubrite VCI Emitters typically have a shelf life of up to 24 months from the date of shipping.
• Are there any special handling requirements for Daubrite VCI Emitters?
No, one of the advantages of Daubrite VCI Emitters is that they are safe and easy to use, requiring no special handling procedures. However, standard good manufacturing practices should always be followed.
• Can Daubrite VCI Emitters be disposed of easily?
Yes, Daubrite VCI Emitters are generally compatible with solid waste treatment systems and can often be recycled as a paper product, making their disposal straightforward and environmentally responsible.
• How do Daubrite VCI Emitters compare to VCI papers or films for corrosion protection?
Daubrite VCI Emitters complement VCI papers and films. While VCI papers and films provide broad surface coverage, emitters are particularly effective for protecting recessed areas, voids, or hard-to-reach spots within an enclosure, or for giving an added "boost" of VCI protection where needed. They're often used together for comprehensive protection.
• Can Daubrite VCI Emitters be used in conjunction with desiccants for enhanced protection?
Yes, some specialized Daubrite VCI Emitter products, like Daubrite NF, combine VCI technology with desiccants. This offers a dual-action approach, simultaneously adsorbing moisture and emitting VCI molecules, providing enhanced protection in high-humidity conditions.
