Daubrite® Foam & 3F Verion w/ 3M™ VHB™ Tape | VCI Foam Emitter Pads
Daubrite® Foam & 3F Verion w/ 3M™ VHB™ Tape | VCI Foam Emitter Pads
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Daubrite® VCI Foam Emitter Pads are ideal for use in confined and enclosed spaces
Available as regular foam pieces for manual insertion/scattering or as the ‘3F’ self adhesive version that comes fitted with 3M VHB Tape.
Daubrite VCI foam emitter pads are an open cell foam containing the market leading Daubert Cromwell corrosion inhibitor formula to protect sensitive metals in enclosed spaces.
Each individual Daubrite VCI foam emitter pads are each cut to 1″ x 3″ x 0.25″, available as either plain foam to place loose or with a 3M VHB double sided tape to attach.
Each piece is designed to protect metal surfaces inside up to 1 cubic foot (0.028m³) of enclosed space for up to 2 years. These VCI emitter pads offer the best protection for both ferrous & non-ferrous metals.
Applications For Daubrite® VCI Foam Emitter Pads
These VCI foam pads provide outstanding corrosion protection in –
- Electrical Panels
- Circuit Breakers
- Utility Boxes
- Telecoms equipment
- Electronic Parts & Components
- Control Boxes
- Switches and Relays
- Firearms Storage Cabinets
What metals are protected by Daubrite Foam?
- Cast iron and mild carbon steel – provides complete contact and vapor phase protection
- Aluminium – passive, requires testing for compatibility.
- Zinc & zinc galvanised steel – provides complete contact and vapour phase protection.
- Copper – provides complete contact and vapour phase protection.
- Brass – Fully protected.
- Bronze – Fully protected.
- Silver – possible protection, compatibility testing required.
For category A metals including zinc, cadium & nickel these metals are vulnerable to contact corrosion sensitivity with other VCI inhibitor coatings and chemicals. However they are still protected in the vapour phase.
Category B metals comprise of lead, antimony, solder, magnesium and its alloys.
Daubrite foam emitter pads have a shelf life of up to 24 months when stored in original package, avoiding high temperatures and humidity.
For larger areas and spaces in need of VCI protection consider our larger Daubrite 5 & 10 emitter pads for further reaching protection.
These Daubrite foam pads work well with other VCI Packaging products for a complete solution. These include MetalGuard VCI Bags and Master-shield VCI Paper.
3M™ and VHB™ are registered trademarks of 3M Corporation, all rights reserved.
Product Specifications
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Frequently Asked Questions
• What exactly are Daubrite 3F VCI Foam Emitter Pads and how do they work?
Daubrite 3F VCI Foam Emitter Pads are small pieces of open-cell foam, specifically sized at 1" x 3" x 0.25", that are infused with a special Vapor Corrosion Inhibitor (VCI) chemistry. When placed in an enclosed space, these pads release VCI molecules into the air, which then settle on exposed metal surfaces, creating an invisible, protective molecular layer that prevents corrosion from forming due to moisture, salt, dirt, and other environmental contaminants.
• How is the Daubrite 3F pad designed for easy installation?
Each Daubrite 3F VCI Foam Emitter Pad comes with a convenient peel-away adhesive strip on its back. This 3M VHB double-sided tape allows for incredibly easy and secure installation, enabling you to stick the pad to virtually any flat surface inside your enclosure, like electrical panels or control boxes.
• What metals can Daubrite 3F VCI Foam Emitter Pads effectively protect?
These foam emitter pads are incredibly versatile and offer robust corrosion protection for a wide range of metals. They are highly effective on mild carbon steel, cast iron, copper, brass, and bronze, providing both contact and vapor phase protection. For metals like aluminum, zinc, and zinc galvanized steel, they are generally effective, but compatibility testing is recommended to ensure optimal performance.
• What makes the VCI technology in Daubrite 3F pads so effective against corrosion?
The effectiveness stems from the proprietary Daubert Cromwell VCI chemistry embedded within the open-cell foam. This unique formulation allows the VCI molecules to gradually vaporize and create a protective atmosphere that neutralizes corrosive elements like moisture and air pollutants, ensuring long-term protection without leaving any residue on your valuable metal parts.
• How long can I expect Daubrite 3F VCI Foam Emitter Pads to protect my metals?
When used correctly within an enclosed space, a single Daubrite 3F VCI Foam Emitter Pad can provide reliable corrosion protection for up to 24 months, or two years. This long-lasting protection makes it a very economical choice for safeguarding your assets.
Relevant products you may want to consider:
Daubrite VCI Foam Pads
Cortec VpCI 105 Emitters
Cortec VpCI 111 Emitter
Cortec VpCI 132 Foam Pads
Daubrite 1 Emitter
Application Usages & Scenarios
• Where are Daubrite 3F VCI Foam Emitter Pads typically used to protect electrical components?
These pads are frequently used in a variety of electrical settings to safeguard sensitive components. Common applications include electrical panels, circuit breakers, utility boxes, control boxes, switches, and relays, ensuring the longevity and functionality of these critical parts.
• Can Daubrite 3F VCI Foam Emitter Pads be used for telecommunications equipment?
Absolutely! Daubrite 3F pads are highly suitable for protecting telecommunications equipment, including telephone relays and other sensitive electronic parts and components, against corrosion in their enclosed environments.
• Are these foam pads suitable for protecting firearms or tools in storage?
Yes, they are an excellent choice for preserving firearms and tools. Daubrite 3F VCI Foam Emitter Pads are commonly used in firearms storage cabinets and toolboxes to prevent rust and corrosion on metal surfaces, keeping your valuable items in pristine condition.
• How do Daubrite 3F VCI Foam Emitter Pads help with the protection of delicate instruments?
Beyond just corrosion inhibition, the open-cell foam itself provides a cushioning effect. This makes them ideal for protecting delicate metal instruments and sensitive subassemblies, as they not only prevent rust but also offer a layer of physical protection against minor impacts within their enclosure.
• Can I use these pads for metals that are part of export shipments?
Yes, Daubrite 3F foam is not negatively affected by humidity, condensation, or dirt, making it a robust solution for export shipments. It helps maintain the integrity of metal parts even in challenging transit conditions.
Relevant products you may want to consider:
Polyethylene Tarpaulin Export Lining
Cortec MilCorr FR VpCI Shrink Film
Cortec VpCI 126 HP UV Blue Shrink Film Rolls
Daubert Cromwell Premium Metal Guard VCI Heat Shrink Film Rolls
Daubert Cromwell Premium MetalGuard VCI Film Rolls
• Are these pads beneficial for protecting components with precision machined surfaces?
Indeed, the invisible protective layer formed by the VCI chemistry ensures that precision machined surfaces remain free from corrosion, which is crucial for maintaining their critical tolerances and performance.
• In what kinds of small, enclosed spaces are these pads most effective?
They are particularly effective in any small, enclosed space where metal needs corrosion protection. This includes fuse boxes, small compartments within larger machinery, data storage towers, and any restrictive or awkward spaces where traditional corrosion inhibitors might be difficult to apply.
• Can Daubrite 3F pads be used in marine navigation and communications equipment?
Given their robust protection against moisture and corrosive environments, Daubrite 3F pads are well-suited for use in marine navigation and communications equipment, helping to prolong their lifespan in humid and potentially salty conditions.
• Are there any specific types of industrial settings where these pads prove especially useful?
They are quite valuable in industrial settings for control panels, electrical enclosures, and storage containers, offering continuous corrosion protection for critical components, especially in demanding industrial applications.
• Can these foam emitters protect stacked metal parts inside totes and bins?
Yes, when placed appropriately within totes and bins containing stacked metal parts, the VCI vapor emitted by the pads will permeate the space, protecting all exposed metal surfaces from corrosion.
Relevant products you may want to consider:
Cortec VpCI 101 Emitters
Cortec VpCI 105 Emitters
Cortec VpCI 111 Emitter
Cortec VpCI 132 Foam Pads
Daubrite VCI Emitter
How-To & Best Practices
• How do I correctly install a Daubrite 3F VCI Foam Emitter Pad to ensure maximum effectiveness?
To install, simply peel off the protective backing from the adhesive strip on the back of the pad. Then, firmly stick it to a clean, flat surface inside the enclosure you wish to protect. For optimal results, place the emitter as close as possible to and ideally above the metals you want to protect, allowing the VCI vapors to naturally descend and saturate the space.
• What is the recommended coverage area for a single Daubrite 3F VCI Foam Emitter Pad?
Each Daubrite 3F VCI Foam Emitter Pad is specifically designed to provide effective corrosion protection for up to 1 cubic foot (0.028 cubic meters) of enclosed space.
• Does the temperature of the environment affect the performance of the VCI pads?
Higher temperatures can actually cause the VCI chemicals to activate and volatilize faster, potentially leading to quicker saturation of the enclosed space. However, it's also worth noting that higher temperatures can accelerate corrosion, so while the VCI works faster, maintaining a stable environment is always beneficial for long-term protection.
• What should I do if my enclosure isn't completely sealed, like a toolbox with some airflow?
Even in enclosures that aren't completely airtight, Daubrite 3F emitters will still provide significant benefits. To maximize their effectiveness, try to keep the enclosure closed as much as possible to reduce airflow. In such situations, you might consider using additional emitters to compensate for any vapor loss.
• Is it necessary to clean the metal parts before using the Daubrite 3F VCI Foam Emitter Pad?
For best results, it's always recommended that metal parts are clean and free of fingerprints before being placed in an enclosure with the VCI emitter. This ensures the VCI can form an unhindered protective layer on the metal surface.
Relevant products you may want to consider:
Cortec VpCI 414 19Ltr Cleaner Degreaser
Cortec VpCI 417 Heavy Duty Cleaner Degreaser
Cortec VpCI 418 L & VpCI 418 LM Cleaner Degreaser
Cortec VpCI 419 Heavy Duty Degreaser Cleaner
Cortec VpCI 416 Water Based Cleaner Degreaser
• How close should the metal parts be to the emitter for optimal protection?
For the most effective protection, metal parts or electronics should ideally be no more than 12 inches (approximately 30 cm) from the emitter. Placing the foam in a location closest to where you want the greatest amount of protection is key.
• What if the enclosure has a fan or forced airflow? Will the VCI still be effective?
While forced airflow is not the absolute optimum condition for VCI protection, metals will still benefit from the VCI chemistry. The emitters will continuously release VCI vapors, and even with some airflow, a protective layer will still form on the metal surfaces. Testing in such specific scenarios is always recommended.
• Do the Daubrite 3F pads leave any residue on the metal surfaces?
No, a significant advantage of Daubrite 3F VCI Foam Emitter Pads is that they leave no residue on the metal surfaces. This means your parts emerge clean, dry, and ready for immediate use without any additional cleaning or rework.
• How do I know when it's time to replace a Daubrite 3F emitter pad?
Under typical package storage conditions, the Daubrite 3F emitters are designed to provide protection for up to 2 years. After this period, the VCI chemicals will reach a point of exhaustion, and replacement will be necessary to ensure continued corrosion prevention.
• Is it important to handle the Daubrite 3F pads with gloves during installation?
While the product itself is generally safe and non-toxic, it's always good practice to wear gloves when handling any industrial product to maintain cleanliness and prevent any transfer of oils or contaminants to the surfaces being protected.
Relevant products you may want to consider:
Cortec Corwipe Anti-Static Wipes
Product Specifics & Benefits
• Are Daubrite 3F VCI Foam Emitter Pads military approved?
Yes, these pads have received approval for U.S. military shipboard applications and carry the National Stocking Number (NSN) 6850-01-338-1392, highlighting their reliability and effectiveness in demanding environments.
• Are these foam emitter pads considered environmentally friendly?
Yes, Daubrite 3F VCI Foam Emitter Pads are described as non-toxic, safe, and fully recyclable, making them a more environmentally conscious choice for corrosion protection.
• How are the Daubrite 3F VCI Foam Emitter Pads packaged for purchase and storage?
Each individual Daubrite 3F emitter pad is individually wrapped in a clear, heat-sealed poly bag. They are typically sold in boxes, with 50 emitters per box, ensuring their freshness and readiness for use. For storage, it's best to keep them in their original packaging in a cool, dry, indoor environment, away from direct sunlight and substantial airflow.
• Do these pads interfere with the performance of electrical or mechanical equipment?
No, the invisible VCI layer formed by the Daubrite 3F pads is designed not to interfere with the performance of electrical or mechanical equipment, meaning your protected components will function as intended once removed from the enclosure.
• What are the general benefits of choosing Daubrite 3F VCI Foam Emitter Pads over other corrosion protection methods?
The key benefits include their long-term corrosion protection (up to 2 years), ease of use and installation with the adhesive backing, cost-effectiveness, non-toxic and non-corrosive nature, and versatile applications across various metal types and enclosed spaces. They also provide cushioning and leave no residue, ensuring parts are ready for immediate use.
Relevant products you may want to consider:
Cortec VpCI-150 Adhesive Foam Tape
Adhesive Foam Tape
Cortec VpCI-131 Anti-Static Foam
Cortec VpCI-133 ESD Foam
Cortec VpCI-132 Foam Pads
