Cortec VpCI® 422 19Ltr Pail Drums | Biodegradable Rust Remover | Removes Rust & Tarnish from Steel, Iron, Copper, & Brass.
Cortec VpCI® 422 19Ltr Pail Drums | Biodegradable Rust Remover | Removes Rust & Tarnish from Steel, Iron, Copper, & Brass.
Low stock: 4 left
Couldn't load pickup availability
- International Delivery
- Bulk Buying Discounts
- Best-in-Class Products
VpCI®422 Biodegradable Rust Remover can remove rust in iron, copper, galvanised steel, and brass.
With VpCI® 422, it's as easy as apply-and-rinse. Apply the rust remover to the affected areas. After the rust is dissolved, rinse it off with water. No special disposal is required for use, as VpCI® 422 is completely organic and environmentally friendly.
This aspect proves especially advantageous for marine and outdoor applications where waste disposal is a significant concern. In rare instances where most pollutants accumulate during cleaning, waste treatment might be necessary. Under normal circumstances, it is a breeze to handle and dispose of.
This suits labour-intensive section like continuous assembly and packaging lines without compromising production efficiency.
Features
This innovative product offers a wide range of features to ensure top-notch performance and environmental friendliness
Eco-friendly Prevention of Flash Rusting
One of its primary advantages is its ability to prevent flash rusting. Notably, VpCI® 422 is completely organic, safe, and eco-friendly. Its non-polluting nature aligns with environmental regulations, though it is recommended to check with local state authorities for specific guidelines in disposal.
Non-flammable Loosener
VpCI® 422 goes beyond rust removal, as it also excels in loosening frozen parts, making it a valuable asset for various applications. Moreover, it boasts a non-flammable formulation. It is mild odor and is ideal for in-plant use without compromising safety or causing discomfort.
Wide Compatibility
A standout feature of this product is its compatibility with a wide array of materials. It has no adverse side effects on ceramics, paints, wood, plastics, textiles, and rubbers, providing versatility and ease of use across different industries.
Furthermore, VpCI® 422 is NSF Registered. You can use it as an acid cleaner, even for indirect food contact. This makes it a trusted choice for maintaining hygiene standards in critical environments.
To ensure the highest quality and safety, VpCI® 422 has successfully passed the ASTM. The ASTM test proves the reliability of the VpCI in demanding conditions.
The product is identified with the UFI code: XRWX-11P3-YU1J-WXYR. This makes it easy to trace and is part of compliance with industry standards.
Typical Applications
- Removes rust during the manufacturing process for parts, metals and other steels.
- Lengthens the useful life of tanks by eliminating rust.
- Protect Outdoor Equipment against rust.
- Remove rust from vehicles, boats, and other equipment.
- Protect metal structures like fences, walls, and railings from rust.
- Restore the usability of tools, and parts that have become rust-frozen.
How to Apply
Whether you're dealing with light, medium, or heavy rust, this product can be conveniently applied using various methods.
For spray application, you can use air or airless spray equipment to coat the affected surface with corrosion inhibitors. Once applied, allow the chemical to stand for up to 15 minutes, ensuring it effectively penetrates the rusted areas.
Afterward, rinse the surface with alkaline solutions, such as the Cortec® VpCI® 41x Series. The process typically requires minimal rubbing or none at all, simplifying the rust removal task. If needed, repeat the application to achieve desired results.
When dealing with medium or heavy rust, an extended standing time is recommended. For this purpose, you can immerse the rusted parts in a drum or tank filled with VpCI® 422 for as long as required to eliminate corrosion effectively.
Once the rust has dissolved, remove the parts and rinse them with an alkaline option like the Cortec® VpCI® 41x Series. To expedite the cleaning process, consider increasing the temperature to 150°F (65°C) or use agitation techniques.
Should you have any questions about the product or require technical assistance, do not hesitate to reach out to Cortec® Technical Services.
Product Specifications (.PDF)
Frequently Asked Questions
• What exactly is Cortec VpCI-422 and what makes it special?
Cortec VpCI-422 is a revolutionary, biodegradable rust remover designed to tackle corrosion on various metals. What truly sets it apart from conventional rust removers is its organic, non-flammable, and incredibly user-friendly formulation, meaning it's much safer to handle and dispose of, making it a fantastic choice for both industrial and even more delicate applications.
• How does Cortec VpCI-422 work to remove rust without harsh chemicals?
Unlike those aggressive, acid-based rust removers we're all familiar with, Cortec VpCI-422 employs a unique blend of organic compounds. It cleverly targets and dissolves the rust and tarnish from the metal surface, allowing it to be easily rinsed away, all without resorting to dangerous, corrosive substances.
• Is Cortec VpCI-422 truly biodegradable and environmentally friendly?
Absolutely, it is. Cortec VpCI-422 is formulated to be completely organic and readily biodegradable. For most typical uses, it doesn't even require special waste disposal, which is a massive relief for environmental concerns, especially in sensitive outdoor or marine environments where chemical waste can be a real headache.
• Can Cortec VpCI-422 prevent "flash rusting" after treatment?
Yes, it certainly does! One of the fantastic benefits of Cortec VpCI-422 is that it contains special flash corrosion inhibitors. This means that after you've diligently removed the rust, it actively works to prevent new rust from forming almost immediately, keeping your metal surfaces cleaner for longer.
• Is there a specific version of Cortec VpCI-422 for galvanized steel?
Indeed there is. If you're working with galvanized steel, you'll want to look for Cortec VpCI-422 G. This particular modification is specifically recommended to ensure optimal rust removal without adversely affecting the galvanized coating.
Relevant products you may want to consider:
• What types of metals can I safely use Cortec VpCI-422 on?
You can confidently use Cortec VpCI-422 on a variety of metals, including steel, iron, copper, and brass. It's quite versatile and designed to be effective across a broad spectrum of ferrous and non-ferrous materials.
• How should I prepare a rusted surface before applying Cortec VpCI-422?
Before you get started, it's a good idea to remove any loose, flaky rust or heavy deposits from the surface. While VpCI-422 is potent, a quick clean-up beforehand can help it penetrate and work its magic more effectively, especially on deeply corroded areas.
• What's the best way to apply Cortec VpCI-422 for optimal results?
You have a few flexible options for applying VpCI-422. For general use, you can simply spray it on, brush it, or even roll it onto the affected surface. For smaller parts or more severe rust, immersion in a bath of VpCI-422 can be incredibly effective.
• How long should I let Cortec VpCI-422 sit on the rusted surface?
For lighter rust, allowing the product to stand for about 10 to 15 minutes is usually sufficient. However, for more stubborn or heavy rust, you might need to extend the contact time considerably, potentially even immersing parts for several hours or overnight, depending on the severity.
• Do I need to scrub or rub the rust after applying Cortec VpCI-422?
One of the beauties of this product is that typically, little to no rubbing is required. The VpCI-422 formula is designed to dissolve the rust on its own, making the process much less labor-intensive than traditional methods. Of course, a light brush might speed things up for very tough spots.
Relevant products you may want to consider:
• What's the recommended way to rinse the metal after using Cortec VpCI-422?
After the rust has dissolved, you should thoroughly rinse the treated surface with an alkaline solution. Cortec's VpCI-410 series is specifically recommended for this neutralizing step, which helps to ensure a completely clean, rust-free surface and prevents any immediate re-rusting.
• Can I use Cortec VpCI-422 in a dip tank or immersion setup?
Absolutely! For situations with many rusty parts or very heavy corrosion, setting up a dip tank or immersion station with Cortec VpCI-422 is a highly efficient method. This allows for continuous treatment and ensures every nook and cranny is reached.
• What if I have really heavy rust; will one application be enough?
For extensive or particularly heavy rust, it's possible that one application won't completely clear it. In such cases, you can certainly reapply Cortec VpCI-422 or consider extending the immersion time if you're using a dip tank until the desired results are achieved.
• Can I speed up the rust removal process with Cortec VpCI-422?
Yes, you can! Increasing the temperature of the solution, up to around 65°C (150°F), and/or introducing agitation to the bath will generally accelerate the rust removal process, which can be a real time-saver in industrial settings.
• Is Cortec VpCI-422 suitable for in-process rust removal in manufacturing?
Indeed, it's an excellent choice for in-process rust removal for parts and metal stock within manufacturing lines. Its non-flammable and mild nature means it can be safely integrated into continuous assembly and packaging lines without disrupting production or posing significant safety concerns.
Relevant products you may want to consider:
• Can Cortec VpCI-422 be used on outdoor machinery and equipment?
Absolutely. It's particularly well-suited for outdoor machinery and equipment where rust can be a persistent problem. Its environmentally friendly profile is a big advantage for these applications, as waste disposal is often a concern in outdoor settings.
• How does Cortec VpCI-422 help with rust-frozen parts like tools or locks?
Cortec VpCI-422 isn't just for surface rust; it also excels at loosening rust-frozen parts. By dissolving the corrosion that's seized them up, it can help restore the usability of tools, locks, and other mechanisms that have become stuck due to rust.
• Can I use this product to remove rust from vehicles, like cars or trucks?
Yes, Cortec VpCI-422 is perfectly viable for automotive applications, including removing rust from trucks, cars, and various other vehicle components. It offers a safe and effective way to restore metal parts without damaging surrounding materials.
• Is it safe to use Cortec VpCI-422 on painted surfaces or plastics?
When used as recommended, Cortec VpCI-422 will not adversely affect most paints, plastics, wood, textiles, ceramics, or rubber. This wide compatibility makes it incredibly versatile and reduces the risk of accidental damage to adjacent materials.
• What about large structures like fences, railings, or even walls?
For larger structures like fences, railings, and metal walls, Cortec VpCI-422 can be applied using spray equipment to effectively remove rust. Its ability to prevent flash rusting is also beneficial for these exposed outdoor applications.
Relevant products you may want to consider:
• Can Cortec VpCI-422 remove rust from interior surfaces of tanks and vessels?
Yes, it can be used for both interior and exterior surfaces of tanks and vessels. This makes it a valuable product for maintenance in various industries where internal corrosion can compromise structural integrity or cleanliness.
• Is Cortec VpCI-422 hazardous to human skin?
Cortec VpCI-422 is designed to be very operator-friendly and is not known to harm human skin. Unlike many traditional rust removers that are extremely dangerous to handle, this product significantly improves user safety.
• Does Cortec VpCI-422 produce harsh fumes or strong odors?
No, it has a mild odor and does not produce caustic fumes, making it ideal for in-plant use and in areas where ventilation might be a concern. This is a significant improvement over many aggressive rust removal chemicals.
• What are the disposal guidelines for Cortec VpCI-422 after use?
For typical usage, Cortec VpCI-422 is completely organic and biodegradable, so it doesn't require special disposal procedures. However, if large quantities of pollutants accumulate in the solution during heavy cleaning, waste treatment might be necessary. It's always best to check with local authorities for specific guidelines.
• Is Cortec VpCI-422 non-flammable?
Yes, it is formulated to be non-flammable, which is a crucial safety feature, especially when used in industrial environments or around machinery where ignition sources might be present.
Relevant products you may want to consider:
• Is Cortec VpCI-422 NSF registered for use around food processing areas?
Yes, Cortec VpCI-422 is NSF (A3) Registered, meaning it's acceptable for use as an acid cleaner in and around food processing areas for indirect food contact. This adds another layer of versatility and safety for specific industries.
• What are the recommended storage conditions for Cortec VpCI-422?
To ensure the best product performance and longevity, Cortec VpCI-422 should be stored in its original packaging, indoors, and out of direct sunlight. The ideal temperature range for storage is typically between 4°C and 38°C (40-100°F). It's important not to let the product freeze.
• What is the typical shelf life of Cortec VpCI-422?
When stored correctly under the recommended conditions, Cortec VpCI-422 generally boasts a shelf life of around 2 years.
• Can I store Cortec VpCI-422 alongside other typical lubricants or cleaners?
Yes, thanks to its non-flammable nature and improved safety profile, Cortec VpCI-422 can typically be stored like any non-aerosol lubricant or cleaner at room temperature, without requiring special fire insurance restrictions.
• Does Cortec VpCI-422 also work to loosen rust-frozen parts?
Yes, it does! Beyond just removing visible rust, Cortec VpCI-422 has the added benefit of loosening rust-frozen parts, which can be incredibly useful for restoring the functionality of seized components.
• Can Cortec VpCI-422 remove rust stains from surfaces other than metal?
Yes, surprisingly, Cortec VpCI-422 can also be effective in removing rust stains from a variety of surfaces like wood, plastic, and even painted surfaces, without causing adverse effects when used as directed.
• Is there a "G" version of Cortec VpCI-422, and what does it mean?
Yes, there's a VpCI-422 G version. The "G" typically indicates it's specifically formulated for galvanized steel, offering effective rust removal while being safe for the galvanized coating. This ensures the integrity of the protective zinc layer isn't compromised.

