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Cortec VpCI® 383 Corrosion Inhibitor

Cortec VpCI® 383 Corrosion Inhibitor

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This corrosion inhibitor is a high-quality, long-lasting acrylic coating.

It provides exceptional protection and durability for a wide range of applications. This thin yet robust coating measures 10 to 30 microns Dry Film Thickness (DFT).

The acrylic coating is ideal for thin film achieved through dipping applications. Its remarkable film uniformity ensures consistent coverage and guarantees reliable performance.

VpCI-383 offers extended protection lasting. Protection may last up to 3 years, depending on thickness of the coating and environmental conditions. Whether you need to shield metal components, machinery, or other vulnerable surfaces, this acrylic coating proves to be a reliable and steadfast solution.

You can apply VpCI 383 using multiple methods such as brushing, spraying, or rolling. This ease of application ensures convenient and efficient coating, even for complex or intricate surfaces.

Features

Enhance your protective coatings with VpCI 383. This cutting-edge solution offers many advanced features for safeguarding your valuable assets.

Superb Adhesion

Experience the benefits of this wonderful product, such as superb adhesion, which assures a long-lasting and firm binding to varied substrates. VpCI 383 smoothly combines practicality and aesthetic appeal with its custom-matched hues to complement your preferred aesthetic.

Topcoat Compatible

This revolutionary coating focuses on efficiency by having a low mil thickness. It reduces material consumption without sacrificing protection. Additionally, it is compatible with topcoats. This compatibility enables you to further alter and improve the coating's performance to suit your unique needs.

Flexible and Multiple Coverage

The main advantage of VpCI 383 is its flexibility. It offers solid multi-metal coverage and makes it suitable for a variety of metal surfaces. Thus, it streamlines your coating inventory and makes application easier. Also, VpCI 383 is weldable. You can weld your coated metals without compromising the coating's integrity.

No Harmful VOC

Say goodbye to hazardous and volatile compounds. This eco-friendly solution is water-based, offering a more sustainable alternative without sacrificing performance. Furthermore, you'll appreciate its quick-drying properties, reducing downtime and allowing you to proceed swiftly with your operations.

Typical Applications and Benefits:

VpCI-383 boasts a multitude of practical applications that revolutionise the industry.

  • Caters to Original Equipment Manufacturers (OEMs).
  • Revitalises parts through re-manufacturing.
  • Optimises dipping procedures in the production line, a vital process in many manufacturing operations.
  • Safeguards sensitive components during transit and storage.
  • Breathes new life into used or worn-out components.
  • Eliminates rust and corrosion issues that often plague parts.
  • Offers cost-effectiveness of re-manufacturing initiatives.
  • Promotes a sustainable and eco-friendly alternative to entirely replacing components.
  • Supports the circular economy by promoting recycling and lowering pollution.
  • Extends the lifespan of equipment and machinery.
  • Minimises downtime and maintenance costs..

Embracing VpCI 383 in the manufacturing realm empowers industries to improve their bottom line by reducing material losses, minimising downtime, and ensuring reliable performance. From safeguarding OEM components to revitalising re-manufactured parts and streamlining production line dipping, VpCI 383 sets a new standard for corrosion protection, cementing its pivotal role in advancing the efficiency and sustainability of modern manufacturing processes.

Product Preparation: Before use, it is essential to mix VpCI 383 thoroughly to prevent any potential settling that might have occurred over time. For optimal results, use a mixer with dispersion blade.

Product Application: You can use rolling, spraying or brushing method to apply the product. The recommended wet film thickness is 1.5 mils. This results in a dry film thickness (DFT) of 0.5 mils.

Product Cleanup: Simply wash soap and water to clean overspray and tools.

Restrictions: Exposure to water or other liquids may cause the coating to soften and potentially separate.


Storage and Packaging

VpCI 383 is offered in various packaging options, including 5-gallon (19-liter) pails, 55-gallon (208-liter) drums, liquid totes, and bulk containers. Avoid freezing the product.

Product Specifications (.PDF)

Frequently Asked Questions

• What exactly is Cortec VpCI-383?

Cortec VpCI-383 is a state-of-the-art, water-based acrylic coating designed to offer exceptional and long-lasting corrosion protection for a wide variety of metal surfaces. It's truly a thin yet incredibly robust solution, forming a durable film that acts as a barrier against rust and deterioration.

• Is Cortec VpCI-383 a thick, heavy coating, or something lighter?

This product is actually a very thin film coating, typically creating a dry film thickness of just 0.4 to 1.2 mils (or 10 to 30 microns). This thinness is a real advantage, especially for applications like dipping, ensuring an even and consistent coat without adding bulk.

• What's the main benefit of using Cortec VpCI-383 for corrosion prevention?

The primary benefit is its ability to provide superior, multi-metal corrosion protection in various environments, from standard conditions to harsh outdoor exposures. It helps extend the lifespan of your equipment and parts, ultimately saving you significant costs on repairs, re-manufacturing, and replacements.

• How does Cortec VpCI-383 actually stop corrosion? What's its secret?

Cortec VpCI-383 works by forming a durable, permanent acrylic film on the metal surface. This protective layer acts as a physical barrier, preventing corrosive elements like oxygen, moisture, and other environmental aggressors from reaching and reacting with the metal, thus halting the corrosion process.

• Can this product be used on different types of metals, or is it specific to just one?

Absolutely, that's one of its strong suits! Cortec VpCI-383 offers broad multi-metal protection, making it suitable for a wide array of metal surfaces. This versatility helps streamline your coating inventory, as one product can often cover many needs.

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• How do I prepare the surface before applying Cortec VpCI-383?

Before you apply Cortec VpCI-383, it's crucial to ensure the metal surface is properly prepared. This involves cleaning it according to industry standards such as NACE (2 or 3), SSPC (6 or 10), or ARS (High A-2), which essentially means making sure it's free from heavy rust, grease, dirt, and other contaminants for optimal adhesion.

• Does Cortec VpCI-383 require any special mixing before application?

Yes, it's really important to thoroughly mix Cortec VpCI-383 before you use it. This helps prevent any settling that might have occurred over time and ensures you get a consistent product. Using a mixer with a dispersion blade is recommended for the best results.

• What are the common methods for applying Cortec VpCI-383?

You have a few flexible options for applying this coating! It can be easily applied using brushing, spraying, or rolling methods, which means you can choose the best approach for the size and complexity of your project. It's also specifically designed for thin film achievement through dipping applications.

• What's the recommended thickness for the wet film when applying Cortec VpCI-383?

When applying Cortec VpCI-383, the recommended wet film thickness (WFT) is 1.5 mils. This measurement helps ensure you're putting down enough product to achieve the desired protective dry film.

• And what about the dry film thickness? What should I aim for after it dries?

Once the recommended wet film of 1.5 mils dries, you should expect to achieve a dry film thickness (DFT) of approximately 0.5 mils, which provides that robust protective layer.

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• How quickly does Cortec VpCI-383 dry after application?

Cortec VpCI-383 is formulated to be quick-drying, which is a fantastic feature because it helps reduce downtime and allows you to move forward with your operations much faster.

• Can I apply a topcoat over Cortec VpCI-383 if needed?

Yes, Cortec VpCI-383 is actually compatible with topcoats, offering you the flexibility to further customise and enhance the coating's performance or aesthetics to perfectly suit your specific needs.

• How do I clean up tools and any overspray after using Cortec VpCI-383?

Cleanup is surprisingly simple! You can easily wash off any overspray and clean your tools using just soap and water, making the process much more convenient than with some other types of coatings.

• Where is Cortec VpCI-383 typically used in manufacturing?

It's a really versatile product in manufacturing, frequently used by Original Equipment Manufacturers (OEMs), for parts re-manufacturing processes, and to optimise dipping procedures on the production line, which is critical in many operations.

• Can Cortec VpCI-383 be used to protect parts during shipping and storage?

Absolutely! It's an excellent choice for safeguarding sensitive metal components, machinery, and other vulnerable surfaces during transit and extended storage periods, ensuring they arrive and remain in pristine condition.

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• Is this product suitable for revitalising used or worn-out metal components?

Yes, Cortec VpCI-383 can truly breathe new life into used or worn-out components by eliminating rust and corrosion issues that often plague them, supporting cost-effective re-manufacturing initiatives.

• How does Cortec VpCI-383 contribute to sustainability in manufacturing?

By enabling the re-manufacturing and extended lifespan of parts, Cortec VpCI-383 actively promotes a sustainable and eco-friendly alternative to entirely replacing components. It supports the circular economy, helping to reduce material waste and lower pollution.

• Can this coating be welded over without damaging its protective qualities?

Remarkably, yes! Cortec VpCI-383 is weldable, meaning you can weld your coated metals without compromising the integrity of the protective coating, which is a huge practical advantage in many fabrication scenarios.

• Is Cortec VpCI-383 suitable for outdoor applications?

Indeed, Cortec VpCI-383 is specifically formulated as a direct-to-metal (DTM) topcoat that provides excellent protection even in harsh, unsheltered outdoor environments. It's built to withstand the elements.

• What kind of environments can this coating protect against?

This coating is designed to protect against challenging conditions, offering excellent resistance to high heat, humidity, and salt air, making it reliable in demanding industrial, marine, and tropical environments.

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• Is Cortec VpCI-383 available in different colours, or is it just clear?

While it typically has a milky, off-white appearance as a liquid, it can be custom-matched to various hues. This means it can blend smoothly with your preferred aesthetic while still providing superior protection.

• Is this product water-based? What are the implications of that?

Yes, Cortec VpCI-383 is proudly water-based, which is a significant advantage. It means it's an eco-friendly solution, offering a more sustainable alternative to many traditional coatings without sacrificing performance. It also means lower VOCs!

• Does Cortec VpCI-383 contain high levels of VOCs (Volatile Organic Compounds)?

No, you'll be pleased to know that this eco-friendly solution boasts low VOCs. This makes it a safer choice for both workers and the environment compared to products with higher levels of volatile compounds.

• How good is the adhesion of Cortec VpCI-383 to metal surfaces?

Cortec VpCI-383 offers superb adhesion, ensuring a long-lasting and firm binding to various substrates. This excellent adhesion is key to its durable and effective corrosion protection.

• Does this product have a low mil thickness, and why is that beneficial?

Yes, it certainly does! Its low mil thickness, typically 0.4 to 1.2 mils DFT, is a major benefit because it reduces material consumption without compromising protection, making it a very efficient choice.

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• What is the recommended shelf life for Cortec VpCI-383?

When stored correctly, Cortec VpCI-383 has a shelf life of 12 months when kept at a temperature of 75ºF (24ºC). It's always best to check the product's packaging for the most precise details.

• Are there any special storage requirements for Cortec VpCI-383?

Yes, it's important to store Cortec VpCI-383 in tightly closed containers within a heated warehouse. Crucially, you should not allow the product to freeze, as it does not recover from freezing, which can affect its performance.

• What are the general safety precautions when handling Cortec VpCI-383?

Always ensure you have appropriate ventilation when using this product, and wear suitable personal protective equipment, such as gloves and eye protection. It’s always best to consult the Safety Data Sheet (SDS) for comprehensive safety information before use.

• Is Cortec VpCI-383 environmentally friendly?

Yes, Cortec VpCI-383 is designed with environmental considerations in mind. Being water-based and having low VOCs makes it a more sustainable and environmentally preferable alternative to many traditional corrosion inhibitors.

• Does Cortec VpCI-383 contain heavy metals or other harmful compounds?

One of the great advantages of Cortec VpCI-383 is that it's formulated without harmful substances like chromates, heavy metals, nitrites, or chlorinated hydrocarbons, aligning with modern environmental and safety standards.

• What happens if Cortec VpCI-383 is exposed to water or other liquids for extended periods after application?

While it provides excellent resistance to environmental moisture, prolonged immersion in water or other liquids may cause the coating to soften and potentially separate. This product is ideal for atmospheric corrosion protection rather than submerged applications.

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