Cortec VpCI® 132 VCI Foam / Anti Static Action Foam 10 x 10″ (25 x 25cm Individual Units)
Cortec VpCI® 132 VCI Foam / Anti Static Action Foam 10 x 10″ (25 x 25cm Individual Units)
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Cortec VpCI® 132 ESD Foam Packaging are high performance self adhesive foam inserts that provide multifaceted protection for sensitive metals and electronics travelling through the supply chain.
The dual action of VpCI Corrosion Inhibitors and Desiccant compliment the anti static action to give long term protection from the usual environmental hazards that lead to defect product. Available as standard pre-cut sizes bespoke custom shapes are available upon request.
We offer creative solutions for custom ESD foam inserts. As the Cortec® Master Distributor we supply both pre-cut and bespoke ESD Foam material.
Our solutions focus on the VpCI 130® series of custom ESD Foam Inserts. This patented formula contains a multifunctional VpCI® (Vapour Phase Corrosion Inhibitors) that is impregnated into the foam carrier itself. Each insert utilises the dual action of VpCI & Desiccant to give market leading corrosion and antistatic protection for your sensitive goods.
Using VpCI emitter products essential eliminates the need for legacy rust prevention solutions. Parts are always protected and ready to use, with no manual coating removal or messy degreasing required.
VpCI 130 solutions can drastically decrease your bottom line, resulting in significant overall savings on both weight and labour.
VpCI molecules keep working into the long term. They are effective against the usual atmospheric hazards including humidity, condensation, aggressive atmospheres , marine air and residual impurities that occur during the manufacturing process.
Custom ESD Foam Inserts With Enhanced VpCI® Protection
The polymer matrix of each piece of cut foam (either pre-cut or custom) is impregnated with the VpCI formula throughout. Suitable for the protection of all metals, both ferrous and non ferrous, VpCI does not effect or alter the physical or chemical properties of electronic components. This makes any foam in the VpCI 130 series highly suitable for the protection of Printed Circuit Boards (PCB‘s).
The VpCI 130 range has a shelf life of 2 years if kept in its original packaging. To maintain strength unused foam should be kept sealed in plastic bags. Consider using one of our heat sealer machines.
Features of VpCI® VCI Foam
Cortec VpCI 130 foams are impregnated with the VpCI corrosion inhibitor formula throughout the foams polymeric substrate. The 130 series is a multi metal VCI foam meaning it is compatible with both ferrous and non-ferrous metals alike. Alloys such as copper, brass, aluminium, solder, silver and zinc also work well with the 130 range.
Metals protected include:
- Aluminium
- Carbon Steels
- Brass
- Solder
- Galvanised Steel
- Silver
- Copper & Zinc
- Benefits
Benefits
All VpCI 130 foam products are free from nitrates and chromates. The high performance, patented VpCI® formula provides fast acting, continuous protection that is easy to apply and use. VpCI has been tested extensively in the harsh condition & climates that goods travelling through the supply chain may encounter. This makes the VpCI series very suitable for overseas export packaging, particular when goods may in an aggressive environment.
Each product contains approximately 10 x times the amount of active VpCI® formula per square foot (or meter) of substrate than that of other corrosion prevention solutions including VCI paper and other anti corrosion wrapping paper products.
The VpCI itself works in a unique way with this product. High and low pressure VpCI molecules afford long term protection as an export packaging material. This makes these products ideal for objects and products with larger surface areas such as plywood boxes and larger oceangoing containers.
Often VCI Foam products are combined with other products such as VpCI 126 Shrink Film and other VCI Emitters to create an optimal packaging solution.
VpCI 130 foams have been tested to MIL PRF 26514G, Type 3, Class II.
How to Apply
VpCI 130 foams form a strong layer of protection as a standalone product, but please ensure there are no barriers or obstructions between the VpCI molecules and the metal surface itself. Where the foam insert is positioned/placed is not important as the VpCI molecules essentially evaporate and share the same air space as the metal within the enclosure.
This product is not intended to be used as standalone cushioning. Where this is key consider the range of VpCI 150 & 170 adhesive foam tapes.
Of our standard pre-cut VCI foam inserts the VpCI 132 featured on this page provides the largest protection radius. If you require a smaller substrate consider either the VpCI 131 antistatic foam or the VpCI 133 .
VpCI 130® products have a shelf life of 2 years when sealed in their original packaging. To maintain the strength of the active molecules the foam should be kept sealed in plastic bags between uses.
Product Specifications (.PDF)
Frequently Asked Questions
• What exactly are Cortec VpCI-132 Foam Pads and why are they so widely used?
Cortec VpCI-132 Foam Pads are innovative, multi-functional packaging materials that combine powerful Vapor phase Corrosion Inhibitor (VpCI) technology with cushioning and desiccant action, all in one neat package. They're widely used because they offer superior, dry corrosion protection for metals, simplifying packaging processes and eliminating the need for messy traditional rust preventatives.
• How does the VpCI technology in Cortec VpCI-132 Foam Pads protect metals from rust?
The foam pads are ingeniously impregnated throughout their polymeric matrix with Cortec's patented VpCI formula. These VpCI molecules slowly release into the enclosed space, forming an invisible, self-replenishing protective layer on all accessible metal surfaces. This molecular layer essentially acts as a barrier, blocking oxygen, moisture, and other corrosive elements from attacking the metal.
• Are Cortec VpCI-132 Foam Pads only for a specific type of metal, or are they versatile?
One of the standout features of Cortec VpCI-132 Foam Pads is their broad compatibility. They are designed to provide excellent corrosion protection for a wide range of metals, including both ferrous metals like steel and cast iron, and non-ferrous metals such as copper, brass, aluminum, zinc, solder, and silver. This makes them incredibly versatile for diverse applications.
• Do I need to clean or degrease parts after using Cortec VpCI-132 Foam Pads?
No, that's one of the best benefits! Parts protected with Cortec VpCI-132 Foam Pads are always ready for use immediately upon removal from their packaging. There's no need for messy degreasing or coating removal, which saves significant time, labor, and disposal costs.
• What kind of environments can Cortec VpCI-132 Foam Pads effectively protect against?
Cortec VpCI-132 Foam Pads offer continuous multi-metal protection against a wide array of environmental hazards. This includes humidity, condensation, aggressive industrial atmospheres, galvanic corrosion (from dissimilar metals), salt air, and even residual impurities left over from manufacturing processes. They perform exceptionally well even in challenging conditions like marine environments or non-air-conditioned warehouses.
Relevant products you may want to consider:
• What are some common applications where Cortec VpCI-132 Foam Pads are particularly effective?
These foam pads are highly effective for export packaging of machinery, equipment, and components. They are also ideal for protecting completed assemblies, parts, and various electronic and electrical equipment, such as controls, motors, mechanical controls, tools, and spare parts during shipping, storage, and even operation within enclosed spaces.
• How do I properly use a Cortec VpCI-132 Foam Pad within an enclosure?
Using Cortec VpCI-132 Foam Pads is straightforward. Simply place the foam pad inside the sealed enclosure with the metal items you wish to protect. The VpCI molecules will then diffuse throughout the enclosed air space, reaching all accessible metal surfaces, regardless of the foam's specific placement. The key is to ensure the enclosure is sealed to contain the VpCI vapors.
• Can Cortec VpCI-132 Foam Pads be used with other Cortec VpCI products for enhanced protection?
Absolutely! For optimal packaging solutions, Cortec VpCI-132 Foam Pads can be effectively combined with other Cortec products, such as VpCI-126 Shrink Film or various VCI emitters, to create a comprehensive protective environment, especially for larger or more complex items.
• Are these foam pads useful for protecting sensitive electronic components, like circuit boards?
Yes, they are highly suitable for protecting sensitive electronic components, including Printed Circuit Boards (PCBs). Cortec VpCI-132 Foam Pads do not alter or negatively affect the critical physical or chemical properties of electronic components, ensuring their integrity remains intact.
• How many cubic feet does a single Cortec VpCI-132 Foam Pad protect?
Each standard 10” x 10” x ¼” (25 cm x 25 cm x 0.64 cm) Cortec VpCI-132 Foam Pad is designed to provide effective corrosion protection for up to 8 cubic feet (0.23 cubic meters) of enclosed space.
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• Can these foam pads be used in conjunction with vacuum packaging?
Yes, Cortec VpCI-132 Foam Pads can be used effectively in conjunction with vacuum packaging, particularly when combined with barrier films like CorrLam LD VpCI, for enhanced moisture and corrosion protection.
• What are the key benefits of using Cortec VpCI-132 Foam Pads over traditional rust prevention methods?
The main benefits include eliminating the need for messy and hazardous rust preventatives, saving significant time and labor by not requiring degreasing or coating removal, providing multi-metal protection, offering cushioning and desiccant action in one product, and being environmentally safe, non-toxic, and nitrite-free.
• Do Cortec VpCI-132 Foam Pads also offer antistatic capabilities?
Yes, they do! A significant advantage of Cortec VpCI-132 Foam Pads is their excellent antistatic properties, making them ideal for packaging sensitive electronics where static discharge protection is crucial alongside corrosion prevention.
• How do these foam pads contribute to cost savings in packaging and logistics?
By combining corrosion protection, cushioning, desiccant action, and antistatic capabilities into a single product, Cortec VpCI-132 Foam Pads simplify packaging processes. This often leads to significant savings in terms of material weight, labor costs, and the elimination of expensive, messy rust preventatives and their associated disposal costs.
• Are these foam pads considered environmentally friendly?
Yes, Cortec VpCI-132 Foam Pads are designed with environmental safety in mind. They are free from harmful toxic compounds like nitrites and chromates, making them a more responsible and safer choice for industrial use.
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• Will the foam pads change the physical or chemical properties of the metals they protect?
No, Cortec VpCI-132 Foam Pads are engineered to protect metals without altering their critical physical or chemical properties. This is especially important for precision components and electronic equipment.
• How does the amount of VpCI chemical in these pads compare to other VCI materials?
Cortec VpCI-132 Foam Pads are notable for containing approximately ten times more VpCI chemical per square foot (or meter) of substrate compared to traditional VCI papers and other wrapping materials, allowing for robust and long-term protection, particularly for larger surfaces.
• What military specifications do Cortec VpCI-132 Foam Pads meet?
Cortec VpCI-132 Foam Pads conform to significant military specifications, including MIL-PRF-81705D for static dissipative materials, ensuring their suitability for demanding applications in defense and aerospace.
• Do these foam pads conform to any NACE standards?
Yes, Cortec VpCI-132 Foam Pads conform to NACE Standard TM0-2008 and RP0487-2000, which are recognized standards in the corrosion prevention industry, further demonstrating their reliability and performance.
• Are Cortec VpCI-132 Foam Pads RoHS compliant?
Yes, Cortec VpCI-132 Foam Pads are RoHS compliant, meaning they adhere to the Restriction of Hazardous Substances Directive, reflecting their commitment to environmental safety and regulatory compliance.
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• What is the typical shelf life of Cortec VpCI-132 Foam Pads?
When kept sealed in their original packaging, Cortec VpCI-132 Foam Pads have a shelf life of up to 2 years, allowing for long-term storage and readiness for use.
• What are the recommended storage conditions for Cortec VpCI-132 Foam Pads?
To maintain their VpCI strength and effectiveness, unused foam pads should be kept sealed in their original plastic bags, stored indoors, and at temperatures not exceeding 85°F (29°C), away from moisture.
• Can Cortec VpCI-132 Foam Pads be custom cut for unique component shapes or enclosures?
While standard pre-cut sizes are available, Cortec VpCI-132 Foam Pads can often be obtained as bespoke custom shapes upon request from suppliers like Valdamark Direct, allowing for tailored protection of uniquely shaped components.
• How do Cortec VpCI-132 Foam Pads handle aggressive outdoor environments like marine air?
Thanks to their advanced VpCI formulation, these foam pads are designed to perform excellently even under aggressive conditions, providing continuous protection against harsh elements found in marine environments and salt-laden air during transit or outdoor storage.
• Is it possible to verify if the VpCI is still active within a sealed enclosure?
While the VpCI invisible layer is always working, the best way to confirm continued protection is by maintaining a properly sealed enclosure. The nature of VpCI technology ensures continuous replenishment of the protective layer as long as the foam pad is present and the enclosure remains airtight.
Relevant products you may want to consider:
• For very large crates or seagoing containers, are Cortec VpCI-132 Foam Pads still effective?
Yes, Cortec VpCI-132 Foam Pads are particularly effective for long-term protection of large surfaces and volumes, such as those found in big export packages, crates, and seagoing containers, due to their potent VpCI concentration and dual high/low vapor pressure VpCI combination.
• Do these foam pads offer any cushioning during transit?
Yes, Cortec VpCI-132 Foam Pads are designed with cushioning capabilities, providing an additional layer of physical protection for sensitive items during handling and transit, reducing the risk of impact damage.
• How does Cortec VpCI-132 Foam Pad prevent galvanic corrosion between dissimilar metals?
The VpCI molecules released by the foam pad form a molecular layer that protects both ferrous and non-ferrous metals. This protective layer effectively prevents the electrochemical reactions that lead to galvanic corrosion when dissimilar metals are in close proximity within the same enclosed space.
• Can these pads be used for preserving industrial equipment during long-term outdoor storage?
While the foam pads themselves provide internal protection for enclosed spaces, for outdoor storage, they are typically used in conjunction with robust outer barrier packaging, such as Cortec VpCI-126 HP UV Shrink Film, to create a complete, long-term preservation system against external elements.
• What is the National Stock Number (NSN) associated with Cortec VpCI-132 Foam Pads?
Cortec VpCI-132 Foam Pads are associated with NSN# 6850-01-426-3539, which signifies their recognition and cataloging within military supply systems, further validating their quality and utility for defense applications.
