Cortec VpCI® 131 AntiStatic Foam Shapes 2 x 10" (5.08 x 25 cm)
Cortec VpCI® 131 AntiStatic Foam Shapes 2 x 10" (5.08 x 25 cm)
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Cortec VpCI®131 antistatic foam shapes provide outstanding, market leading protection for sensitive metals and electronics.
Ideal for export packaging the triple action of desiccant, antistatic and VpCI protects your goods from the usual hazards encountered in the supply chain. VpCI 130 is available in pre-cut shaped rectangles, 2 x 10″ (5.08 x 25cm) and will provide protection up to a radius of 1.5ft³ or 0.042m³.
Cortec’s range of VpCI® 130 antistatic foam shapes are an innovative flexible packaging material that provide dual antistatic and desiccant protection for sensitive goods.
Further enhanced with VpCI these antistatic foam shapes eliminate the need for costly and difficult legacy rust prevention methods. With VpCI 130 your parts remain ready for use with no post packaging removals or degreasing treatments required.
When used effectively significant weight and labour savings can be achieved.
Suitable for a variety of metal parts the VpCI 130 range of antistatic foams provides continuous protection against the usual corrosion culprits including humidity, condensation, salt air and harsh industrial atmospheres or impurities. This formula also prevents galvanic corrosion between dissimilar metals.
Enhanced Protection With VpCI® Vapour Phase Corrosion Inhibitors
Cortec’s VpCI 130 emitter series all contain the sophisticated Vapour Phase Corrosion Inhibitor technology impregnated throughout the polymeric matrix that makes up the foam. These foams protect both ferrous and non ferrous metals as well as alloys including steel, copper, brass, silver, zinc and solder.
Protects metals such as:
- Aluminium.
- Brass.
- Solder.
- Carbon Steel.
- Silver.
- Galvanised Steel.
- Zinc & Copper.
Furthermore VpCI 131 does not change the essential chemical and/or physical properties of electrical components, making them suitable protection for a variety of electronic items including Printed Circuit Boards.
Benefits of VpCI® 130 AntiStatic Foam Products
VpCI 130 products are both nitrate and chromate free. The patented VpCI formula provides fast acting & easy to use protection. VpCI 130 anti static foams contain approximately 10 times the amount of active VpCI chemicals per square meter when compared to legacy deliveries such as VCI paper and other anti corrosion wrapping paper products.
This makes them a highly suitable solution for protecting sensitive products with large surface areas. (steel & aluminium coils etc). The unique design of VpCI 130 products allows for a combination of both high and low pressures VpCI’s affords long-term protection in export packaging, sea container shipping & other crate solutions.
VpCI 130 foams can be used in conjunction with VpCI 126 Bags for an effective long term VpCI packaging solution.
Applications
VpCI 130 foams provide strong protection in hermitically sealed enclosures (consider one of our heat sealer machines for optimal seals). As long as there are no barriers between the surface of the product and the VpCI molecules the placement of the foam is not important, continuing to work into the long term. The VpCI molecules and the product itself essentially have access to the same air space.
The product is not intended to be used for cushioning purposes. Consider VpCI 150 adhesive backed tape for projects where this is required.
VpCI 130 antistatic foams have a shelf life of 2 years when kept in their original packaging.
Product Specifications (.PDF)
Frequently Asked Questions
• What exactly is Cortec VpCI-131 Antistatic Foam and what makes it so useful?
Cortec VpCI-131 Antistatic Foam is a unique, flexible packaging material that combines three crucial protective actions in one: it provides advanced Vapor phase Corrosion Inhibitor (VpCI) protection, acts as a desiccant, and offers excellent antistatic capabilities. This means it simultaneously prevents rust, absorbs moisture, and dissipates static electricity, making it incredibly useful for safeguarding sensitive items during storage and transit.
• How does Cortec VpCI-131 provide corrosion protection?
The magic behind Cortec VpCI-131 lies in its impregnated VpCI technology. The foam slowly releases microscopic VpCI molecules into an enclosed space. These molecules then form a thin, invisible, and self-replenishing protective layer on all accessible metal surfaces, effectively blocking moisture, oxygen, and other corrosive elements from reaching the metal.
• What's the "antistatic" part of Cortec VpCI-131 all about?
Beyond corrosion, Cortec VpCI-131 is engineered with antistatic properties. This means it helps to prevent the buildup of static electricity, which is critical for protecting sensitive electronic components from electrostatic discharge (ESD) damage, a common threat during handling and transport.
• Can Cortec VpCI-131 protect various types of metals, or is it specific to one?
Cortec VpCI-131 is truly versatile and designed for multi-metal protection. It's effective on a wide range of ferrous and non-ferrous metals and alloys, including common ones like steel, copper, brass, aluminum, zinc, solder, and silver, ensuring comprehensive safeguarding for diverse components.
• Does Cortec VpCI-131 need special handling or pre-treatment of parts before use?
One of the significant advantages of Cortec VpCI-131 is its user-friendliness. There's generally no need for any special surface preparation or pre-treatment of the metal parts. Once the foam is placed in an enclosed space with the item, the VpCI action begins, saving time and labor.
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• What's the best way to use Cortec VpCI-131 foam for optimal protection?
To get the best results, simply place the appropriate size of Cortec VpCI-131 foam inside an enclosed space, such as a box, crate, or bag, along with the item you want to protect. The VpCI molecules will then diffuse throughout the enclosure, reaching all metal surfaces.
• How do I determine the right size or quantity of Cortec VpCI-131 foam for my packaging?
The protection capacity of Cortec VpCI-131 is based on the enclosed volume. A standard 2" x 10" x 0.25" piece of Cortec VpCI-131 foam can protect up to 1.5 cubic feet (0.042 cubic meters) of enclosed space. You'll need to measure the volume of your enclosure and select enough foam pieces to adequately protect the contents.
• Can Cortec VpCI-131 be used with other packaging materials, like VCI films or bags?
Absolutely! Cortec VpCI-131 works exceptionally well when combined with other VpCI packaging solutions, such as Cortec VpCI-126 film or bags, to create a highly effective and synergistic protective environment for your goods, especially for long-term or challenging shipments.
• Is there any specific placement required for the foam within an enclosure?
No, the placement of the foam isn't critical. Because the VpCI molecules vaporize and diffuse throughout the enclosed airspace, they will reach all surfaces, including recessed areas and internal cavities, as long as there are no physical barriers obstructing their path.
• Does Cortec VpCI-131 provide cushioning for sensitive items during transit?
While the foam itself offers some inherent cushioning properties, Cortec VpCI-131 is primarily designed for corrosion and static protection. If significant cushioning is a key requirement, it's recommended to use additional packaging materials specifically for that purpose, or consider other Cortec VpCI foam products like VpCI-150 adhesive backed foam tapes that are designed for cushioning.
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• How long does the protection from Cortec VpCI-131 typically last once applied?
When properly used within a sealed enclosure, Cortec VpCI-131 can provide continuous, long-term corrosion and antistatic protection, typically lasting up to 24 months, or even longer depending on the application and environment.
• Is Cortec VpCI-131 suitable for protecting intricate electronic components like circuit boards?
Yes, it's particularly well-suited for sensitive electronics! Cortec VpCI-131 does not alter the critical physical or chemical properties of electronic components, making it an excellent choice for safeguarding printed circuit boards (PCBs) and other delicate electronic assemblies.
• Can this foam be used for large-scale export packaging, like machinery in crates?
Indeed! Cortec VpCI-131 foam is highly effective for protecting larger items in export packages, crates, and seagoing containers. Its combination of high and low vapor pressure VpCIs ensures robust, long-term protection even in aggressive overseas shipping conditions.
• My company ships products that encounter high humidity and condensation. Will Cortec VpCI-131 still be effective?
Absolutely. Cortec VpCI-131 is engineered to provide continuous protection against common environmental hazards like humidity, condensation, and even aggressive industrial atmospheres, including those with salt air, ensuring your products arrive in pristine condition.
• Is Cortec VpCI-131 effective against galvanic corrosion, especially when packaging dissimilar metals?
Yes, a key benefit of Cortec VpCI-131 is its ability to prevent galvanic corrosion, which occurs when different metals come into contact in the presence of an electrolyte. The VpCI layer effectively insulates the metals, mitigating this risk.
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• Could Cortec VpCI-131 be used for long-term storage of spare parts in a warehouse?
It's an ideal solution for long-term storage! By providing continuous, active corrosion and antistatic protection, Cortec VpCI-131 ensures that spare parts remain in ready-to-use condition, eliminating the need for messy rust preventatives and subsequent cleaning.
• I'm looking for something to protect my tools in a toolbox. Is Cortec VpCI-131 a good fit?
Yes, Cortec VpCI-131 foam pads are perfect for smaller enclosed spaces like toolboxes. Simply place a pad inside, and your tools will be protected from rust and corrosion, always ready for their next use.
• Is Cortec VpCI-131 environmentally safe?
Yes, Cortec prioritizes environmental safety. Cortec VpCI-131 foams are notably free from harmful compounds like nitrites and chromates, making them a more responsible and safer choice for both the environment and those handling the product.
• Does Cortec VpCI-131 pose any health risks to workers?
Cortec VpCI-131 is designed to be non-toxic and user-friendly, alleviating common health concerns associated with traditional rust prevention methods. However, it's always prudent to consult the product's Safety Data Sheet (SDS) for comprehensive handling guidelines and recommended personal protective equipment.
• Is the foam recyclable after use?
Cortec VpCI products are generally designed with recyclability in mind where facilities exist. While the foam itself is a polymeric material, the VpCI technology doesn't hinder typical recycling processes for similar foams. Always check local recycling guidelines.
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• Does Cortec VpCI-131 emit any strong or unpleasant odors?
Cortec VpCI-131 typically has only a very slight odor, which is generally not considered unpleasant, ensuring a more comfortable working environment.
• What are the standard dimensions of Cortec VpCI-131 foam pads available from Valdamark Direct?
Valdamark Direct commonly supplies Cortec VpCI-131 in standard pre-cut foam pads, typically measuring 2" x 10" x 0.25" (approximately 5.08 cm x 25 cm x 0.64 cm), with other custom sizes potentially available upon request.
• How does Cortec VpCI-131 compare to VCI papers in terms of active VpCI content?
Cortec VpCI-131 foam boasts a significantly higher concentration of active VpCI chemicals. It contains approximately ten times more VpCI chemical per square foot (or square meter) of substrate compared to traditional VCI papers or other anti-corrosion wrapping materials, offering more robust and long-lasting protection.
• Does the VpCI layer formed by Cortec VpCI-131 interfere with electrical conductivity?
No, the protective VpCI layer formed on metal surfaces is non-conductive. This ensures that it does not interfere with the electrical, optical, or mechanical properties of the protected components, which is vital for electronics.
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• What is the typical shelf life of Cortec VpCI-131 Antistatic Foam?
When kept sealed in its original packaging and stored correctly, Cortec VpCI-131 foam has an excellent shelf life of up to two years, maintaining its full protective capabilities.
• Are there different densities or types of Cortec VpCI-131 foam available?
While the VpCI-131 specifically refers to the 2"x10" foam pad, Cortec offers a broader VpCI-130 series of impregnated foams that might include variations in density or other characteristics for specialized applications.
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• How does using Cortec VpCI-131 save money in the long run?
Cortec VpCI-131 helps save money by eliminating the need for expensive and messy traditional rust preventatives, reducing labor costs associated with their application and removal (no degreasing needed!), minimizing product rework due to corrosion, and extending the lifespan of valuable components.
• Does Cortec VpCI-131 help reduce waste in my packaging process?
Yes, by consolidating corrosion protection, desiccant action, and antistatic capabilities into one product, Cortec VpCI-131 can help reduce the number of different packaging materials required, leading to less waste and a more streamlined packaging operation.
• Can using Cortec VpCI-131 improve efficiency in my shipping department?
Absolutely. Because parts protected with Cortec VpCI-131 are ready for immediate use upon arrival, without any cleaning or degreasing, it significantly speeds up unpacking and assembly processes, boosting overall efficiency in your supply chain.
• What sets Cortec VpCI-131 apart from other VCI foam products on the market?
Cortec VpCI-131 stands out due to its patented, multi-functional formulation that combines superior VpCI corrosion protection with effective desiccant and antistatic action in a single, easy-to-use foam. Its high concentration of VpCI, proven long-term performance, and environmental safety credentials make it a market leader.
