Cortec VpCI® 105 Patented Emitters With Breathable Membrane
Cortec VpCI® 105 Patented Emitters With Breathable Membrane
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Cortec VpCI 105® Emitter Pads are a best in class, enhanced VCI emitter.
Perfect for the protection of sensitive metals within packaging enclosures they are particular well suited for protecting electronic equipment from corrosion. Each pad emits the sophisticated Vapour Phase Corrosion Inhibitors that can protect surfaces up to a radius of 5 cubic feet (141.6 ltr’s).
Cortec VpCI 105 Emitter pads are an innovative and unique design that provides outstanding corrosion protection for sensitive metal components and parts.
Cortec VpCI 105 emitters are designed to protect critical, components and parts that are enclosed in non-ventilated areas. Control boxes, cabinets and tool boxes are all suitable areas in which to place VpCI emitter devices. Each device can protect up to 4 cubic feet or 141.6 ltr’s of space. Using the renowned Cortec Vapour Phase Corrosion Inhibitors (VpCI®) each unit emits a vapour that migrates to the metal surface nearby, forming a protection coating.
VpCI 105 is a patented design that contains a breathable Tyvek® membrane that allows the corrosion inhibitors to permeate through and attach to the metal surface. This sophisticated mechanism of action provides long term corrosion protection even in harsh conditions. It will shield your valuable parts from the usual culprits including marine air, moisture, environmental contaminants as well as H2S, SO2 & NH3.
Cortec VpCI 105 Applications
Use VpCI 105 in a variety of enclosures and areas including:
- Export packaging enclosures.
- Maritime navigation and electrical communication equipment.
- Electrical motors.
- Power & fuse boxes.
- Medial devices and equipment.
- Electrical wireways and other terminal boxes.
- Scientific measuring and calibrations equipment.
- Telecoms equipment.
- Remote control devised.
- Hand Held electronics (battery operated).
- Tool boxes and other metal storage enclosures.
Features
- Cost effective to use.
- Long term, continuous protection for up to 24 months.
- Works well in polluted, aggressive and humid environments.
- Inert product that does not interfere with the electrical, optical or mechanical. properties of sensitive equipment.
- Gives multi metal protection for both ferrous and non-ferrous metals.
- Easy and quick to install.
- Can protect machinery when down for maintenance or calibration.
- VpCI 105 emitters remain completely safe to whoever is handling them.
- Compact design saves on space.
- Free from nitrates, phosphates & halogens.
- Self adhesive backing.
- Self adhesive date recording label.
- Approved by the FDA for the corrosion protection of electrical equipment that is used within food processing facilities.
- Recognised and approved by the US military and NATO.
- National Stock Number (NSN) 6850 01 406 2060.
How to Apply
VpCI is very easy to install and. Place the device in the enclosure at the earliest possible opportunity. Select a place within the enclosure that would benefit from corrosion protection, ensure it is clean and debris free before attaching. Peel back the self adhesive strip and attach.
Cortec VpCI 105® emitter pads can be placed in any position. For volumes that exceed the 5 cubic feet (141.6 ltr) protection radius use more than one device as required.
For environment’s or enclosures that are frequently opened we advise replacing the 105 more frequently than every 2 years. Also replace the device after heavy maintenance periods.
For enhanced protection use VpCI 105 pads in conjunction with VpCI 238 or VpCI 239 electrical contact cleaner sprays. Flexible packaging like the range of VpCI bags and films are also highly compatible.
Product Specifications (.PDF)
Frequently Asked Questions
• What is the Cortec VpCI-105 Emitter, and what is its primary purpose?
The Cortec VpCI-105 Emitter is a clever, patented device designed to actively protect metal components from corrosion when they're tucked away in enclosed spaces like control boxes, cabinets, or toolboxes. Its main job is to release special protective vapors that prevent rust and degradation on sensitive equipment.
• How does the VpCI-105 emitter actually work to prevent corrosion?
It's quite ingenious! The VpCI-105 emitter works by slowly releasing Vapor phase Corrosion Inhibitors (VpCIs) into the enclosed air. These VpCIs then form an incredibly thin, invisible molecular layer on all accessible metal surfaces, which effectively blocks oxygen and moisture from causing rust and corrosion.
• What specific size of enclosed space can one VpCI-105 emitter effectively protect?
Each individual Cortec VpCI-105 emitter is precisely engineered to provide robust corrosion protection for an enclosed volume of up to 5 cubic feet (or approximately 141.6 liters). If your enclosure is larger, you'll simply need to use more emitters to achieve comprehensive coverage.
• What is the physical appearance of the VpCI-105 emitter?
The VpCI-105 emitter is a compact, self-adhesive plastic cup with a breathable Tyvek® membrane. This membrane is the magic ingredient through which the corrosion inhibiting vapors are steadily released, ensuring continuous protection for your valuable metals.
• How long can I expect a single Cortec VpCI-105 emitter to provide protection?
When installed correctly in a non-ventilated, relatively airtight enclosure, a single Cortec VpCI-105 emitter is designed to provide continuous, reliable corrosion protection for an impressive duration of up to 24 months.
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• Is the VpCI-105 emitter difficult to install? What's the process like?
Not at all! Installation is incredibly straightforward and takes mere seconds. You just need to select a suitable, clean, and debris-free surface within your enclosure, peel off the protective strip from the back of the emitter, and firmly stick it in place.
• Can the VpCI-105 emitter be installed in any orientation within an enclosure?
Absolutely! The design of the VpCI-105 emitter is very flexible, allowing it to be installed in any position—whether it's on a side wall, the top, or the bottom of your enclosure—and still effectively deliver its protective vapors.
• What should I do if my enclosure is larger than 5 cubic feet?
If your enclosure exceeds the 5 cubic feet protection area of a single VpCI-105 emitter, you'll simply need to strategically place multiple emitters to ensure that all metal surfaces within that larger space are adequately protected.
• How often should I consider replacing the VpCI-105 emitter, especially if the enclosure isn't perfectly sealed?
While designed for 24 months of protection, if your enclosure isn't completely airtight, or if its doors are opened frequently, it's a good idea to consider replacing the VpCI-105 device more often than every two years to maintain optimal corrosion control.
• Is there any specific action I should take after performing heavy maintenance on equipment within the enclosure?
Yes, after periods of heavy maintenance, it's highly recommended to replace the VpCI-105 emitter. This ensures that any protective layer that might have been disturbed during the maintenance process is quickly replenished and that your equipment remains fully protected.
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• Can the VpCI-105 emitter be used for general electrical equipment that is either in operation, packaged, or stored?
Definitely! The VpCI-105 emitter is incredibly versatile and is perfectly suited for protecting various electrical equipment, whether it's actively running, being prepared for shipment, or simply being stored for later use.
• Is this product suitable for protecting marine navigation and communication electronic equipment?
Yes, it is an excellent choice for marine applications. Given the harsh, salt-rich environments often encountered by marine navigation and communication electronics, the VpCI-105 provides crucial protection against corrosion.
• Can aerospace electrical controls benefit from the VpCI-105 emitter?
Absolutely. Aerospace electrical controls are critical and sensitive, making the VpCI-105 emitter an ideal solution to safeguard these components from corrosion during storage or while integrated into aircraft.
• Are electric motors a suitable application for the VpCI-105 emitter?
Indeed. Electric motors, especially their internal components, can greatly benefit from the VpCI-105 emitter, ensuring their longevity and reliable performance by preventing internal corrosion.
• What about switching equipment, fuse boxes, and power boxes – are these ideal environments for the emitter?
Yes, these are prime examples of non-ventilated enclosed spaces where the VpCI-105 emitter excels at providing targeted corrosion protection for critical electrical infrastructure.
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• Is the VpCI-105 emitter safe to use with sensitive medical equipment?
The VpCI-105 emitter is designed to be non-toxic and non-interfering, making it a suitable and safe choice for protecting various types of sensitive medical equipment from corrosion.
• Can this product be used within electrical wireways and terminal boxes?
Certainly! Electrical wireways and terminal boxes are often tightly enclosed spaces where moisture and contaminants can accumulate, making them perfect candidates for the VpCI-105's protective capabilities.
• Are scientific and measuring instruments protected by the VpCI-105 emitter?
Absolutely. Precision scientific and measuring instruments often contain delicate metal components that require stringent corrosion protection, which the VpCI-105 emitter reliably provides.
• Is the VpCI-105 emitter effective for telecommunications equipment?
Yes, telecommunications equipment, which often involves complex electronic circuitry, can benefit significantly from the VpCI-105 emitter's ability to prevent corrosion and maintain signal integrity.
• Can remote electronic devices and hand-held, battery-operated devices be protected by this emitter?
Yes, these smaller, often sealed units are ideal for the VpCI-105, ensuring that their internal metallic components remain corrosion-free and functional over time.
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• Is the VpCI-105 emitter suitable for protecting tools within toolboxes or other metal storage containers?
It's an excellent solution for toolboxes, gun safes, and any other containers where metals are stored, keeping your valuable tools and metallic items free from rust and ready for use.
• What kind of environments can the VpCI-105 emitter effectively protect metals in?
This emitter is incredibly robust and effective even in challenging environments, including those with high humidity, salt, various airborne contaminants like H2S, SO2, and NH3.
• Does the VpCI-105 interfere with electrical, optical, or mechanical properties of the equipment it protects?
No, that's one of its key advantages. The protective layer formed by the VpCIs is incredibly thin and does not in any way interfere with the electrical conductivity, optical clarity, or mechanical functions of the protected surfaces.
• Is the VpCI-105 suitable for protecting different types of metals?
Yes, it offers multi-metal protection, meaning it's effective across a broad range of common industrial metals, simplifying your corrosion protection needs.
• Is the VpCI-105 emitter considered safe to handle?
Absolutely. It is designed to be non-toxic and safe for handling, making it a practical and user-friendly solution for a variety of industrial and commercial settings.
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• Does the VpCI-105 emitter contain any undesirable chemicals like nitrites, silicones, or phosphates?
No, it's formulated without nitrites, silicones, and phosphates, reflecting a commitment to safer and more environmentally conscious corrosion protection.
• Are there any special application methods required, like spraying or dipping?
No, that's the beauty of it! The VpCI-105 is a "no-fuss" solution, requiring no spraying, wiping, or dipping, which saves time and eliminates potential mess.
• Does the VpCI-105 emitter meet any significant industry standards or certifications?
Yes, it's quite well-regarded, meeting important certifications like MIL I-22110C, and it is also FDA and USDA approved, showcasing its broad applicability and safety profile. It's also approved for U.S. military and NATO use.
• Does the VpCI-105 provide any desiccant properties?
Yes, in addition to its primary VpCI protection, the VpCI-105 also possesses desiccant properties, helping to absorb moisture within the enclosed space and further combat corrosion.
• What are the general storage guidelines for the Cortec VpCI-105 emitters before use?
For optimal performance and to maintain its two-year shelf life, it's best to store the VpCI-105 emitters in their original, unopened packaging, indoors, away from direct sunlight, and within a temperature range of 40 to 80°F (4 to 38°C). Avoid exposing the product to temperatures exceeding 185°F (85°C).
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• Can the VpCI-105 emitters be used to protect equipment that is already in operation?
Yes, one of the significant advantages of the VpCI-105 is that it provides continuous protection for your metal components both during their operation and when they are shut down. This means your equipment is always safeguarded, even when it's actively in use.
• Is there any residue left behind by the VpCI-105 emitter on the protected surfaces?
No, the VpCI-105 emitters are designed to leave behind no residue whatsoever on the metal surfaces they protect. This is particularly crucial for sensitive electronic and optical equipment where residue could cause interference or damage.
