Cortec EcoSonic® VpCI® 125 Static Dissipative Film & Bags
Cortec EcoSonic® VpCI® 125 Static Dissipative Film & Bags
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Cortec EcoSonic® VpCI ® 125 Static Dissipative Film & Bags are distinctive in their capacity to safeguard materials against ESD damage and corrosion.
This film mixes the best static dissipation qualities and protection for different metal corrosion. Cortec® VpCI® films and bags are upgraded and can replace traditional rust preventive measures such as desiccants and oils. These packaging materials allow you to use your product immediately. You don't need to wash or degrease.
The EcoSonic® VpCI® Bags 125 efficiently safeguard devices against electrostatic discharge. EcoSonic® VpCI® 125 meets the static decay standards and surface resistivity on packaging materials (MIL-PRF-81705 D). EcoSonic® 125 is harmless and doesn't contain dangerous Prop 65 chemicals.
EcoSonic® VpCI® 125 has been tested to provide up to three years of corrosion prevention and two years of ESD protection.
Packaging & Storage of Dissipative film & bags
For product's best performance, store using the original packaging. Keep them indoors and out of direct exposure to sunlight. When storing, storage should be at 40-100 °F (4-38 °C).
Advantages
- Powered by Vapour Corrosion Inhibitors (VpCI®) to protect recessed areas and spaces.
- Protects ferrous & nonferrous metals with VpCI®.
- Prevents ESD (electrostatic) damage.
- No effect on optical properties.
- No effect on plastics in electronic industry.
- No harmful components such as free amines or other hazardous Prop 65 ingredients.
- No effect on PCB or parts solder-ability (IPC-J-STD-003C).
Sizes
Sizes of EcoSonic® VpCI® are available in customised bags. All bags are heat-sealable. Other options include zipper closure form, tubing and film.
Available options in thickness are between 2 and 6 mils (50 up to 150 microns). Maximum tube size is 50” (1.3 m).
Metals Protected
Metals that EcoSonic® 125 safeguards are:
- Nickel.
- Solder.
- Aluminum, alloys.
- Brass.
- Copper, alloys.
- Steel.
If you can't find a specific metal in the list, contact Cortec® Technical Service for more information and details on protection.
Performance
ESD properties conform to MIL-PRF-81705 D:
- Surface resistivity between 105 and 1012 Ω.
- Static decay rate <2 sec.
Technical Properties
|
Property |
|
Test Method |
Units |
Typical Values* |
|
Caliper |
|
ASTM D6988 |
mil |
3.0 |
|
Breaking Factor |
MD |
ASTM D882-02 |
lbs/in |
12.4 |
|
CD |
13.4 |
|||
|
Tensile Strength at Break |
MD |
ASTM D882-02 |
psi |
3014 |
|
CD |
3342 |
|||
|
Elongation at Break |
MD |
ASTM D882-02 |
% |
515 |
|
CD |
767 |
|||
|
Yield Strength |
MD |
ASTM D882-02 |
psi |
1194 |
|
CD |
1693 |
|||
|
Tear Strength |
MD |
ASTM D1922-06a |
mN |
3924 |
|
CD |
16230 |
|||
|
Dart Drop Impact Resistance |
|
ASTM D1709-04 Test Method A |
grams |
406 |
*Typical numbers represent average laboratory values and are meant as guidelines, not requirements.
Application
EcoSonic® 125 Static Dissipative VpCI®- Bags and Film are ideal for packaging static-sensitive electronics where corrosion and triboelectric charge production are a problem. EcoSonic® 125 VpCI® is suitable for the packaging of telecommunications equipment, printed circuit boards, integrated circuits, PCB components, electronic and electrical enclosures and panels.
Product Specifications (.PDF)
Frequently Asked Questions
• What exactly are Cortec EcoSonic VpCI-125 Static Dissipative Film Bags designed to do?
These innovative film bags are specifically engineered to provide dual protection for sensitive items: they safeguard against both electrostatic discharge (ESD) damage and corrosion, making them a go-to choice for valuable electronics and metals.
• How do these bags offer protection against both static and corrosion simultaneously?
The EcoSonic VpCI-125 bags are crafted using advanced plastic technology combined with Cortec's renowned Vapor phase Corrosion Inhibitors (VpCI®). This unique blend means they actively dissipate static charges while the VpCI molecules create a protective layer on metal surfaces within the enclosed space, preventing rust and other forms of corrosion.
• Are these bags a replacement for traditional rust prevention methods like oils or desiccants?
Absolutely! One of the significant advantages of the Cortec EcoSonic VpCI-125 bags is that they completely replace the need for traditional rust preventatives such as messy oils or moisture-absorbing desiccants, streamlining your packaging process and eliminating additional cleanup steps.
• What's the main benefit for my products when using these VpCI-125 bags?
The main benefit is that your products are ready for immediate use upon arrival, without any need for cleaning or degreasing. This saves a tremendous amount of time and labor, ensuring efficiency in your supply chain or manufacturing process.
• Are the static dissipative properties of these bags affected by humidity levels?
No, that's one of their standout features! The static dissipative properties of the EcoSonic VpCI-125 bags are inherent and humidity-independent, meaning they reliably prevent static buildup regardless of the ambient moisture in the environment.
Relevant products you may want to consider:
• For what types of components or equipment are these bags typically recommended?
These bags are highly recommended for packaging a wide range of static-sensitive and corrosion-prone components, including integrated circuits, printed circuit boards (PCBs) and their various components, telecommunications equipment, and general electronic and electrical panels and enclosures.
• Can I use these bags for both short-term storage and long-distance shipping?
Yes, definitely. The Cortec EcoSonic VpCI-125 bags are suitable for both short-term storage and long-distance shipping. Their comprehensive protection helps ensure your items arrive in pristine condition, even when facing fluctuating temperatures and humidity during transit.
• Do these bags come in different forms or sizes to suit various packaging needs?
Yes, they are quite versatile. You can get Cortec EcoSonic VpCI-125 in custom-size bags, which can be heat-sealable or feature zipper closures. They are also available as film and tubing to accommodate a broader range of packaging requirements.
• Is there any special preparation needed for the items before placing them into these bags?
No special preparation is required. Unlike traditional rust preventatives, you don't need to clean or degrease your products before packaging them in Cortec EcoSonic VpCI-125 bags, which makes the process much more efficient and straightforward.
• How do the Vapor phase Corrosion Inhibitors work to protect the metals inside the bag?
Once sealed, the VpCI molecules within the film diffuse and vaporize into the enclosed air space. These molecules then condense on all exposed metal surfaces, creating a protective molecular layer that prevents corrosion without altering the physical or chemical properties of the electronic parts.
Relevant products you may want to consider:
• Can I use these bags for components that contain a mix of different metals?
Absolutely! The Cortec EcoSonic VpCI-125 film bags provide effective multi-metal protection, safeguarding both ferrous and non-ferrous metals commonly found in electronic assemblies.
• Are these bags effective in protecting recessed areas and void spaces within equipment?
Yes, the Vapor phase Corrosion Inhibitors are fantastic for this. They are designed to migrate and protect even hard-to-reach recessed areas and void spaces within the packaged components, ensuring comprehensive corrosion prevention throughout.
• What industry standards do Cortec EcoSonic VpCI-125 bags conform to for static dissipation?
These bags meet the stringent static decay and surface resistivity requirements outlined in MIL-PRF-81705 D, a key military specification for static dissipative packaging materials.
• How long can I expect these bags to provide effective corrosion protection?
When stored and used correctly, Cortec EcoSonic VpCI-125 bags have been tested and proven effective for up to three years of robust corrosion protection.
• What about ESD protection; how long does that last?
The static dissipative properties of these bags are designed to be effective for up to two years of ESD protection, ensuring consistent static control over a significant period.
Relevant products you may want to consider:
• Are there any harmful chemicals or heavy metals in the composition of these bags?
No, you can rest assured that Cortec EcoSonic VpCI-125 bags are safe to use and do not contain any harmful Prop 65 ingredients, free amines, phosphates, or silicones. They are also non-toxic.
• Does the protective layer formed by the VpCI affect the solderability of PCBs or other electronic parts?
Not at all. The molecular layer formed by the VpCI does not interfere with the solderability of PCBs or any other electronic parts, as confirmed by IPC-J-STD-003C standards.
• What kind of metals do these bags specifically protect?
These bags are formulated to protect a broad range of common metals, including steel, copper and its alloys, aluminum and its alloys, brass, solder, and nickel.
• What is the typical thickness range available for the EcoSonic VpCI-125 film?
The film for these bags is available in various thicknesses, typically ranging from 2 to 6 mils (which is about 50 to 150 microns), offering flexibility based on your protection needs.
• What is the maximum width for tubing when ordered in this material?
If you're opting for tubing, the maximum available tube size is 50 inches (approximately 1.3 meters), which can be quite useful for larger or elongated components.
Relevant products you may want to consider:
• Beyond static and corrosion, do these bags offer any other advantages for electronic components?
Yes, they do. They are designed not to affect the optical properties of sensitive components, nor do they negatively impact any plastics used in the electronics industry, ensuring component integrity.
• Do I need to clean or degrease items after they’ve been protected by these VpCI bags?
No, that's one of the key time and cost-saving features. Products packaged in Cortec EcoSonic VpCI-125 bags can be used immediately upon removal without any cleaning or degreasing.
• How do these bags contribute to cost savings for businesses?
They contribute to significant cost savings by eliminating the labor and materials associated with traditional rust preventatives, such as cleaning, degreasing, and disposing of oily residues. Plus, they reduce potential product damage from ESD and corrosion.
• Are these bags considered environmentally friendly or recyclable?
Yes, they are! Cortec EcoSonic VpCI-125 film bags are recyclable, aligning with sustainable packaging practices and reducing environmental impact.
• Can these bags handle fluctuations in temperature during storage or transit?
Yes, the integrated VpCI technology is designed to perform effectively across varying temperature conditions, providing consistent corrosion and ESD protection even with temperature swings.
Relevant products you may want to consider:
• Is there any residue left on the components after they've been protected by these bags?
No, the protective molecular layer formed by the VpCI is imperceptible and leaves no noticeable film or residue on the metal substrates or electronic components, which is crucial for sensitive electronics.
• Are these bags suitable for cleanroom environments?
While the base product focuses on ESD and corrosion, for specific cleanroom requirements, it's always best to consult the manufacturer's specific cleanroom certified versions or guidelines to ensure full compliance.
• What are the recommended storage conditions for Cortec EcoSonic VpCI-125 bags before use?
For optimal performance and shelf life, it's advised to store the bags in their original packaging, indoors, and away from direct sunlight. The ideal storage temperature range is typically between 40-100 °F (4-38 °C).
• What is the typical shelf life of these film bags if stored correctly?
When stored under the recommended conditions, the Cortec EcoSonic VpCI-125 film bags generally have a shelf life of one year, ensuring they remain effective for your packaging needs.
• Are there any special handling precautions I should take when working with these bags?
While they are non-toxic and safe to handle, good industrial hygiene practices are always recommended. Ensure the bags are sealed properly around the items to maximize the effectiveness of the VpCI technology.
