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Cortec Eco-Corr Film® ESD

Cortec Eco-Corr Film® ESD

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Eco-Corr Film® ESD is a recyclable and biodegradable outstanding performance film and bag.

It has anti-static & corrosion-inhibiting features designed to protect static-sensitive multi-metal products such as electronics. They have permanent anti-static qualities. The bags and films minimise or eliminate static accumulation immediately regardless of humidity levels. They also generate a coating that inhibits molecular corrosion on metal substrates without interfering with the physical or chemical properties of electronics. The film and bags replace traditional rust preventatives like oils and desiccants, allowing you to use your item right away without having to clean or degrease it. Eco-Corr Film® ESD is compostable.

When placed in a typical commercial composting environment,* Eco-Corr Film® ESD will dissolve in 2–3 months. The precise duration for films to decompose depends on the specific conditions and activities of the dumping area (such as soil quality, temperature, and microbial activity). Eco-Corr Film® ESD is stable even if stored for a period. It won't disintegrate prematurely unless discarded in a suitable decomposition environment.

Packaging & Storage

Sold in customised heat-sealable bags, tubing, and film. Thickness may range from 50 up to 120 microns. To guarantee optimal efficiency of the item, keep it in original packaging, inside, and out of exposure to sunlight. Room temperature should be at 4-38 °C.

Shelf life: 2 years

Features

  • Protects empty spaces and hidden sections with Vapor phase corrosion inhibitors (VpCI®).
  • Includes a permanent static-resistant chemical.
  • Does not impact optical features.
  • Has little effect on plastics used in the electronics sector.
  • Contains no free amines or hazardous Prop 65 chemicals.
  • Biodegradable packing film inhibits vapor, contact, and barrier corrosion.
  • Passed NACE TM0208-2008 corrosion prevention standard.
  • Passed German TL-8135-002 corrosion protection standard.
  • Completely replace non-biodegradable and low-quality mix films.
  • Static decay rate passes MIL-PRF-81705D standards.
  • PCB solder-ability passes IPC-J-STD-003C, Am1 (Edge Dip Solder ability Tests) criteria without any adverse consequences. 

Application

Eco-Corr Film® ESD is a good option for wrapping static-sensitive electronics that are vulnerable to triboelectric charge corrosion and production. It is particularly useful for arranging printed circuit boards (PCB), integrated circuits, PCB components, electronic machines, telecommunications equipment, and electrical enclosures and panels.

* This product is meant to be decomposed at an industrial composting site following proper methods of management. These plants are not present in a lot of neighbourhoods. Check to discover whether such a facility exists in your area and if it can handle this particular item. Not appropriate for household composting.


Antistatic Properties

Military Standards: MIL-PRS-81705 Test Method No101C, Method 4046 International standard: IEC 61340-5-1

Surface Resistivity (Ohm/Sq)

Static Decay Rate (sec)

Limit 1.0 x 105 to 1.0 x 1012

Limit 2 seconds

Outside

Inside

+ 5000 Volts

- 5000 Volts

1,8 x 1010

2,0 x 1010

0,12

0,18

 

Mechanical Properties

Property

 

Test Method

Units

Eco-Corr® ESD

VpCI® 126 Blue

Caliper

 

ASTM D6988

µm

50

50

Breaking Factor

MD

ASTM D882-02

N

30, 88

22, 77

CD

24, 30

25, 74

Tensile Strength at Break

MD

 

ASTM D882-02

 

MPa

19,1 6

18, 01

CD

17, 29

19, 30

Elogation at Break

MD

ASTM D882-02

%

320, 1

366, 2

CD

573,0

578, 3

Tear Strength

MD

ASTM D1922

mN

7952, 64

1464, 96

CD

3296, 16

6749, 28

Impact

Puncture

 

ASTM D3420- 0495 B

N

19567, 68

9260, 64

J

1, 40

0, 80

 

Typical mechanical qualities are average laboratory values and are intended merely as guidelines, not standards. Film attributes are typical of blown film extruded at a 2.5:1 blowup ratio, however they vary depending on the operating conditions.

 

Product Specifications (.PDF)

Frequently Asked Questions

• What exactly is Cortec Eco-Corr Film ESD, and what makes it unique in the packaging world?

Cortec Eco-Corr Film ESD is a revolutionary packaging film that combines advanced corrosion protection with static dissipation, all while being 100% biodegradable and compostable. It's unique because it offers comprehensive protection for sensitive items like electronics and multi-metal parts, addressing both rust and electrostatic discharge concerns, in a truly eco-friendly manner.

• How does Eco-Corr Film ESD achieve both corrosion inhibition and static dissipative properties simultaneously?

This innovative film incorporates Cortec's patented VpCI® (Vapor phase Corrosion Inhibitor) technology and permanent anti-static agents. The VpCI molecules create a protective layer on metal surfaces to prevent corrosion, while the anti-static properties actively reduce or eliminate static buildup, independent of humidity levels.

• Is this film truly eco-friendly, or are there any hidden environmental drawbacks?

Eco-Corr Film ESD is genuinely eco-friendly, certified as 100% biodegradable and compostable by standards like ASTM D6400. This means that once disposed of in a commercial composting environment, it will completely break down into carbon dioxide and water within weeks, leaving no harmful residues or contaminants in the soil.

• What kind of items or materials is Eco-Corr Film ESD specifically designed to protect?

Eco-Corr Film ESD is engineered to safeguard static-sensitive multi-metal items, making it ideal for electronics, telecommunications equipment, and various metal parts that require protection from both corrosion and electrostatic discharge.

• How long can I expect items packaged in Eco-Corr Film ESD to remain protected from corrosion and static?

When sealed in its original packaging, Cortec Eco-Corr Film ESD boasts a shelf life of up to two years, ensuring long-term protection against corrosion and static for your valuable items during storage and transit.

• Can Cortec Eco-Corr Film ESD be used for both short-term storage and long-distance shipping?

Absolutely! This film is designed for versatility, providing excellent protection for items whether they're stored for extended periods or shipped across domestic and international routes, including unpredictable sea container conditions.

• Does the film leave any residue on the protected items, or will they be ready for immediate use upon unpacking?

One of the significant advantages of Cortec Eco-Corr Film ESD is that the VpCI molecules form an invisible protective layer that doesn't leave any noticeable film or residue on the metal surfaces. This means your components and equipment are ready for immediate use without the need for cleaning or degreasing.

• In what industries or sectors would Cortec Eco-Corr Film ESD be particularly beneficial?

This film is a game-changer for industries dealing with sensitive electronics, such as automotive, telecommunications, aerospace, and general manufacturing, where protecting components from both corrosion and static discharge is paramount.

• Can this film be used to protect printed circuit boards (PCBs) and other delicate electronic assemblies?

Yes, Eco-Corr Film ESD is specifically formulated for the protection of sensitive electronic components, including PCBs, as its VpCI technology doesn't interfere with their physical or chemical properties, nor does it affect solderability.

• How does using Eco-Corr Film ESD compare to traditional methods like desiccants or oil coatings for corrosion prevention?

Eco-Corr Film ESD replaces conventional rust preventatives like messy oils and desiccants, offering a cleaner and more efficient solution. Unlike traditional methods, it eliminates the need for labor-intensive clean-up, and your product can be used immediately upon removal from the packaging.

• Is Eco-Corr Film ESD suitable for wrapping large, complex machinery or equipment?

While the product description specifies standard rolls and custom bags, for very large or complex machinery, it's generally best to consult Valdamark Direct or Cortec directly to ensure the appropriate film configuration and sealing methods are used for optimal protection.

• Can I use Eco-Corr Film ESD in humid or extreme temperature environments?

Yes, Eco-Corr Film ESD is designed to perform effectively in aggressive atmospheric environments, including those with high humidity or fluctuating temperatures, providing continuous protection against condensation and moisture.

• How does the film's anti-static property work without relying on humidity, unlike some other ESD solutions?

The anti-static properties within Eco-Corr Film ESD are permanent, meaning they consistently reduce or eliminate static buildup regardless of the ambient humidity levels. This ensures reliable ESD protection in diverse environmental conditions.

• Could this film be used for protecting spare parts during storage or shipping to avoid rust claims?

Absolutely. Metal parts packaged in Eco-Corr Film ESD receive continuous protection against various corrosive elements, virtually eliminating rust claims during storage and both domestic and international shipments of spare parts.

• What kind of sizes and forms is Eco-Corr Film ESD available in?

Eco-Corr Film ESD is available in standard length rolls (e.g., 36” and 48”) and can also be supplied in a wide variety of custom sizes and forms, including single wound sheeting, double wound sheeting, U-sheets, M-sheets, center folds, gusset tubes, and converted bags.

• Does Eco-Corr Film ESD meet any specific industry standards or certifications for its performance?

Yes, it meets several important standards, including ASTM D6400-99 for biodegradability, MIL-PRF-81705D for static dissipative properties (static decay rate and surface resistivity), NACE TM0208-2008 for corrosion protection, and the German TL-8135-002 standard for corrosion protection.

• How does its tensile strength and tear strength compare to conventional low-density polyethylene films?

Eco-Corr Film ESD actually provides better tensile strength, tear strength, and ultimate elongation compared to conventional low-density polyethylene films, offering enhanced durability during handling and transit.

• Is Eco-Corr Film ESD stable when exposed to heat and water during use?

Yes, the film is designed to be heat and water stable, meaning it will not disintegrate or break apart prematurely while it is in use, maintaining its protective integrity until it's ready for disposal.

• Can Eco-Corr Film ESD be easily heat-sealed for custom bag creation or packaging?

Yes, Eco-Corr Film ESD is heat-sealable, allowing for the creation of custom-sized bags and secure packaging solutions.

• Does the film impact the functionality or conductivity of sensitive electronic components it protects?

No, Cortec Eco-Corr Film ESD is specifically formulated not to interfere with the physical or chemical properties of electronic components, nor does it affect their conductivity or other performance aspects.

• How quickly does Eco-Corr Film ESD break down in a commercial composting environment?

When placed in a typical commercial composting environment, Eco-Corr Film ESD films will disintegrate rapidly, typically within a few weeks, and completely within 2-3 months.

• What happens to the film after it biodegrades? What are the end products?

Upon biodegradation in a composting environment, Eco-Corr Film ESD transforms into carbon dioxide and water, with no eco-toxicity to the soil, plants, or microorganisms involved in the process.

• Is home composting a viable option for disposing of Eco-Corr Film ESD?

While the primary certification is for commercial composting facilities, the effectiveness in a home compost setting depends on the specific conditions, such as temperature, soil quality, and microbial activity. Commercial composting provides the optimal environment for its rapid degradation.

• Does the manufacturing process of Eco-Corr Film ESD also consider environmental sustainability?

The product itself is designed for environmental sustainability, and Cortec Corporation, the developer, is known for its commitment to green technologies and sustainable packaging solutions.

• Is there any risk of the film degrading prematurely if stored incorrectly?

Eco-Corr Film ESD is shelf-stable and will not break down prematurely as long as it's stored correctly in its original packaging, indoors, and away from direct sunlight at recommended temperatures. It only begins to degrade when exposed to environments rich in microorganisms, like soil or compost.

• Does this film contribute to reducing plastic waste in landfills?

Absolutely. By being 100% biodegradable and compostable, Eco-Corr Film ESD offers a sustainable alternative to traditional, non-degradable plastic packaging films, significantly contributing to the reduction of plastic waste in landfills.

• Where can I purchase Cortec Eco-Corr Film ESD, and is it available in various quantities?

You can purchase Cortec Eco-Corr Film ESD through Valdamark Direct, as indicated by the provided link. They typically offer it in standard roll lengths and can likely accommodate various quantities to suit different business needs.

• Are there any specific storage guidelines I should follow to maximize the shelf life of the film?

To ensure the best performance and maximize the shelf life of Eco-Corr Film ESD, it should be stored in its original packaging, indoors, and out of direct sunlight, ideally within a temperature range of 4-38 °C (40-100 °F).

• What if I have unique packaging requirements not covered by standard sizes?

Valdamark Direct and Cortec can often provide custom products, including specific sizes and forms like single wound sheeting, custom bags, or gusset tubes, to meet unique packaging requirements. It's best to consult with them directly for bespoke solutions.

• Is there technical support available if I have questions about specific applications or performance?

Yes, for detailed technical questions or specific application guidance, it is always recommended to reach out to the supplier, Valdamark Direct, or Cortec Corporation directly, as they have expert teams to provide comprehensive support.

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