Cortec Cor-Pak VpCI® Bubbles
Cortec Cor-Pak VpCI® Bubbles
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Cortec Cor-Pak VpCI® Bubbles is a revolutionary packaging solution that comes in customised rolls, sheets, or heat-sealable bags. It protects delicate and sensitive components while in storage or transit.
These innovative bubbles combine the power of Corrosion Inhibitors with VpCI cushioning materials to ensure protection.
This advanced technology can safeguard metals without leaving any undesirable contaminants. Thus, it protects your components from physical damage and potential corrosion, even during long-term storage or transportation.
These static dissipative bubbles go beyond protecting your electronic equipment that is sensitive to any damage. They possess the remarkable capability to neutralise and prevent the build-up of triboelectric charge that causes electrostatic damage during handling and shipping.
This packaging material stands out as a simple, safe, and highly effective solution that offers unique cushioning, corrosion protection, and VpCI technology for multimetal protection. Its compatibility with subsequent processing, non-metallic materials, and electronic components makes it a versatile choice with a focus on sustainability and customer satisfaction.
Method of Application for Cortec Cor-Pak VpCI® Bubbles
Carefully place the product for packaging either through wrapping or inside a heat-sealable bag. Once within the confines of the bubbles, the VpCI is released, providing the necessary protection for the metal component.
The VpCI vapor navigates through the air, reaching and coating all exposed metal surfaces with a thin but formidable protective layer. This layer acts as a shield against corrosion and environmental elements, ensuring the long-term integrity of the components.
Advantages
- User-Friendly and Safe. One of the key advantages is its simplicity and safety in usage. The application process is straightforward, ensuring that even inexperienced users can handle it effectively without any risks.
- Unique Cushioning and Corrosion Protection. Cor-Pak VpCI Bubbles offer a distinct combination of cushioning and corrosion protection, making them stand out among conventional solutions. This unique feature ensures that sensitive and valuable items are not only shielded from physical damage but also safeguarded against harmful corrosion.
- Advanced Vapor Phase Corrosion Inhibitor (VpCI) Technology. The use of Vapor Phase Corrosion Inhibitor (VpCI) technology is a game-changer. This cutting-edge technology provides comprehensive protection to multiple types of metals, ensuring they remain corrosion-free for extended periods.
- Uninterrupted Processing Compatibility. The packaging product excels in facilitating post-application processes, such as painting, welding, cleaning, soldering, and more. The VpCI vapor does not interfere with these subsequent procedures, saving time and effort during the production and assembly stages.
- Safe for Non-Metallic Materials. Not only does the product shield metal components, but it also showcases its versatility by having no adverse effects on non-metallic materials. Whether it's plastics, optics, elastomers, or other non-metallic elements, they remain unaffected and unharmed in the presence of Bubbles.
- Effective Protection for Electronic Components. Cor-Pak Bubbles with VpCI provide an extra layer of protection against triboelectric charge generation. This special feature makes this product an excellent choice for the packaging of sensitive electronic components, ensuring their integrity during transit and storage.
- Sustainable and Environmentally-Friendly. In addition to its remarkable protective capabilities, the packaging material is also known for being environmentally responsible. Its formulation prioritises sustainability, making it a preferred choice for companies and individuals looking to reduce their environmental impact.
- Long-Lasting Results. Cor-Pak VpCI Bubbles offer long-lasting protection against both physical damage and corrosion. This durability translates into cost savings and reduced maintenance requirements, making it a cost-effective solution for various industries.
- Customisable Applications. Since Cor-Pak VpCI Bubbles come in sheets, rolls, or sealable bags, you can tailor your packaging needs to meet specific requirements. Whether it's for large-scale industrial applications or small-scale personal use, its versatility ensures it can be applied in various settings, addressing a wide range of needs.
- Industry Recognition
The VpCi Bubbles have received widespread recognition in various industries for their performance and reliability. Its track record of success and positive feedback from users cement its position as a dependable solution for protection and preservation needs.
Product Specifications (.PDF)
Frequently Asked Questions
• What exactly are Cortec Cor-Pak VPCI Bubbles and how do they work to protect items?
Cortec Cor-Pak VPCI Bubbles are a clever packaging solution that combines the cushioning properties of traditional bubble wrap with advanced volatile corrosion inhibitor (VPCI) technology. Essentially, when you enclose a metal item in these bubbles, they release a protective vapor that forms an ultra-thin, invisible layer on all exposed metal surfaces, including hard-to-reach areas. This VPCI layer acts as a barrier, stopping rust and corrosion in its tracks without leaving any oily residue behind.
• What makes Cortec Cor-Pak VPCI Bubbles different from regular bubble wrap?
The key difference lies in the integrated corrosion protection. While standard bubble wrap only offers physical cushioning against impacts and scratches, Cortec Cor-Pak VPCI Bubbles go a significant step further by actively preventing rust and corrosion on metal components. It's like getting two crucial benefits in one packaging material: impact protection and anti-corrosion defence.
• Can I use these VPCI bubbles for any type of metal?
Yes, you absolutely can! Cortec Cor-Pak VPCI Bubbles are engineered for multi-metal protection. This means they're effective for a wide array of metals, including carbon steel, aluminum, copper, brass, silver, and various stainless steels. So, whether you're dealing with ferrous or non-ferrous metals, these bubbles have got you covered.
• Is the protective VPCI layer visible or does it leave any residue on the metal parts?
That's the beauty of VPCI technology – the protective layer it forms is completely invisible and leaves no residue whatsoever on your packaged items. This means your metal parts are ready for immediate use, assembly, or further processing as soon as they're unboxed, without any need for cleaning, degreasing, or special surface preparation.
• Are Cortec Cor-Pak VPCI Bubbles considered environmentally friendly or recyclable?
Yes, they are! Cortec Cor-Pak VPCI Bubbles are designed to be non-toxic and are also fully recyclable. This makes them a more responsible choice for packaging compared to some traditional corrosion prevention methods that might involve hazardous chemicals or generate difficult-to-dispose waste.
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• How do I actually use Cortec Cor-Pak VPCI Bubbles for packaging my items?
Using these bubbles is quite straightforward. You simply need to place the metal component you wish to protect either directly within the VPCI bubble material, by wrapping it, or by enclosing it within a heat-sealable bag made from the VPCI bubbles. Once the item is enclosed, the VPCI vapor automatically begins to permeate the airspace and protect the metal.
• Do I need to clean or prepare my metal parts before packaging them with these bubbles?
While it's always good practice to ensure your metal parts are reasonably clean and dry before packaging, Cortec Cor-Pak VPCI Bubbles are effective even on surfaces that might have some pre-existing contamination or are not perfectly clean. The VPCI vapor is designed to reach and protect all exposed metal surfaces.
• Can these VPCI bubbles protect parts during long-term storage or just during transit?
Cortec Cor-Pak VPCI Bubbles are excellent for both long-term storage and protection during transit. The VPCI technology creates a stable, protective environment within the packaging, ensuring your metal items remain rust-free whether they're sitting in a warehouse or travelling across continents.
• What specific types of applications are ideal for using Cortec Cor-Pak VPCI Bubbles?
These bubbles are incredibly versatile! They're ideal for a range of applications such as cushioning delicate components, providing dunnage and void fill in packages, and as an interleaving material for surface protection between stacked metal parts. Think of it for anything from automotive parts and machined components to sensitive electronic equipment.
• Can these bubbles be used for packaging electronic components?
Absolutely! There are specialized variants, like Cor-Pak VPCI Static Dissipative Bubbles, which not only provide corrosion protection but also safeguard sensitive electronic equipment from harmful triboelectric charge generation, making them a fantastic choice for electronics.
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• Do I need to create an airtight seal when using these VPCI bubbles?
While not always strictly necessary depending on the application and desired protection duration, creating a good, enclosed environment around the item is crucial for the VPCI technology to work most effectively. An airtight or well-sealed package helps contain the VPCI vapors, maximizing their protective reach and longevity.
• How long does it take for the VPCI vapor to protect the metal surfaces once packaged?
The VPCI vapor begins to saturate the enclosed airspace and form its protective layer in a matter of hours. This rapid action ensures that your metal components are protected quickly after packaging.
• Can these VPCI bubbles withstand different environmental conditions during shipping?
Yes, the VPCI technology within these bubbles is designed to offer reliable protection even when encountering variations in temperature and humidity, which are common during global shipping. The self-replenishing nature of the VPCI layer helps maintain continuous protection.
• What are the main benefits of using Cortec Cor-Pak VPCI Bubbles for corrosion prevention?
The primary advantages include a unique combination of physical cushioning and active corrosion protection, multi-metal compatibility, ease and safety of use, and the fact that the VPCI vapor doesn't interfere with subsequent processing steps like painting or welding. Plus, they leave no residue, eliminating the need for messy cleanup.
• Will the VPCI vapor affect any non-metallic parts like plastics or rubber in the package?
No, you don't need to worry about that. Cortec Cor-Pak VPCI Bubbles are formulated to have no adverse effects on non-metallic materials such as plastics (like Lexan), optics, or elastomers. This ensures that all components within your package remain unharmed.
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• Does using these bubbles save time and labor compared to traditional corrosion prevention methods?
Absolutely! Since there's no need for surface preparation before packaging and no cleaning or degreasing required once the items are unpacked, Cortec Cor-Pak VPCI Bubbles significantly reduce labor and time spent on rust prevention. This streamlines your packaging and unpacking processes.
• How does the VPCI technology eliminate the need for traditional rust preventative coatings?
Traditional rust preventatives often involve applying messy oils, greases, or other coatings that then need to be removed before use. VPCI technology works by releasing a protective vapor that condenses into a thin, invisible layer, completely eliminating the need for these traditional, often labor-intensive, barrier coatings.
• Can these bubbles help reduce overall packaging costs?
Yes, they can! By eliminating the need for multiple packaging materials (e.g., separate cushioning and rust preventative), reducing labor for cleaning, and potentially allowing for simpler, more compact packaging due to effective corrosion protection, Cortec Cor-Pak VPCI Bubbles can lead to overall cost savings.
• Do these bubbles provide any protection against physical damage during transport?
Definitely. Beyond the corrosion inhibition, the bubble structure itself provides crucial physical cushioning, helping to absorb shocks, prevent scratches, and protect delicate or sensitive components from impact damage during handling, shipping, and storage.
• What is VPCI technology and how does it specifically prevent corrosion?
VPCI stands for Vapor phase Corrosion Inhibitor. It's a cutting-edge technology where special chemical compounds are incorporated into the packaging material. These compounds slowly vaporize and travel through the air within the enclosed package, forming an invisible, self-replenishing protective layer on all metal surfaces. This layer blocks the electrochemical reactions that cause rust and corrosion.
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• Does the thickness or size of the bubble wrap affect its corrosion protection capabilities?
While the bubble size and material thickness primarily relate to the physical cushioning properties, the VPCI formulation within the bubble wrap ensures consistent corrosion protection across different sizes. However, it's important to use enough material to adequately enclose the item and create a protective atmosphere.
• Are there different grades or types of Cortec Cor-Pak VPCI Bubbles available?
Yes, apart from the standard Cor-Pak VPCI Bubbles for general corrosion protection, there are also specialized versions like Cor-Pak VPCI Static Dissipative Bubbles, specifically designed to protect sensitive electronic equipment from static electricity as well as corrosion.
• How long does the VPCI protection typically last when using these bubbles?
When properly sealed and stored, the VPCI protection offered by these bubbles can last for significant periods, often for several years. The self-replenishing nature of the VPCI layer ensures continuous protection as long as the package remains relatively sealed.
• Can I heat-seal Cortec Cor-Pak VPCI Bubbles to create custom bags or enclosures?
Yes, these bubbles are often available in formats that allow for heat-sealing, enabling you to create custom bags or enclosures perfectly sized for your specific components. This helps to create an optimal environment for the VPCI to work effectively.
• Is there any specific storage advice for the VPCI bubble material itself before use?
To maintain the effectiveness of the VPCI bubbles, it's generally recommended to store them indoors in their original packaging, away from direct sunlight, moisture, and extreme temperatures. Keeping them sealed until ready for use will preserve their VPCI properties.
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• Can I combine Cortec Cor-Pak VPCI Bubbles with other packaging materials?
Yes, you can. These bubbles are designed to be integrated into various packaging schemes. You might use them within a larger carton, alongside other void fill materials, or even inside moisture barrier bags for enhanced protection in extremely humid environments.
• What happens if the VPCI bubble packaging is opened and then re-sealed? Does the protection remain?
One of the great advantages of VPCI technology is its self-replenishing nature. If the package is temporarily opened and then re-sealed, the VPCI vapors will re-saturate the enclosed space and continue to provide protection to the metal surfaces.
• Is there any danger to personnel handling items protected with VPCI bubbles?
Cortec Cor-Pak VPCI Bubbles are non-toxic and safe for handling. The VPCI compounds are designed to be environmentally responsible and typically do not pose health concerns during normal industrial use.
• Can these bubbles prevent corrosion in challenging environments like high humidity or coastal areas?
Yes, the VPCI technology is highly effective in challenging environments. The vapor actively displaces corrosive elements like moisture and oxygen from the metal surface, offering robust protection even in humid or saline atmospheres.
• How does the VPCI bubble wrap contribute to reducing waste in packaging?
By providing both cushioning and corrosion protection in a single material, and by being recyclable, Cortec Cor-Pak VPCI Bubbles help streamline packaging and reduce the overall volume of materials needed. This can lead to less waste generation and a more sustainable packaging process.
• If I have sharp-edged parts, will the VPCI bubbles still provide adequate protection without tearing?
While the VPCI bubbles offer some inherent strength due to their polyethylene construction, for extremely sharp or heavy items, it's always advisable to consider additional reinforcement or a heavier gauge bubble film to prevent tearing and ensure continuous physical and corrosion protection.
• What is the shelf life of unused Cortec Cor-Pak VPCI Bubbles?
When stored correctly in their original, sealed packaging in a cool, dry place, unused Cortec Cor-Pak VPCI Bubbles generally have a good shelf life, typically several years. It's best to check the manufacturer's specific guidelines for the most accurate information on shelf life.
