Cortec BioPad® Biobased Emitter powered by Nano VpCI®

The Cortec BioPad Biobased Emitter is a really clever, flexible device designed to stop rust and corrosion on metal items. What sets it apart is that it's made from a biobased non-woven material, making it a more environmentally conscious choice compared to traditional foam emitters. It’s infused with special Vapor phase Corrosion Inhibitors (VpCIs) that do all the hard work.

This is where the magic happens! The BioPad releases tiny, invisible VpCI molecules into the enclosed space where your metal items are stored. These molecules then form a super thin, protective layer on all exposed metal surfaces, including those hard-to-reach crevices. This layer acts as a barrier, stopping oxygen and moisture from getting to the metal and causing rust.

Absolutely! The BioPad is designed with sustainability in mind. It's constructed from biobased materials and, thanks to its thin design and high VpCI concentration, it significantly reduces material waste compared to bulkier foam emitters. It’s also free of nitrites and chromates, which are often found in less eco-friendly corrosion inhibitors.

The BioPad is incredibly versatile! It's excellent for safeguarding both ferrous metals (like steel) and non-ferrous metals (such as copper, brass, and aluminum), as well as various alloys. So, if you have a mix of metal components, this product has you covered.

Compared to similar polyurethane foam emitting devices, the BioPad's high VpCI concentration and thin design lead to an impressive material reduction of up to 94%. This means less physical packaging material is needed, which is a great win for both your packaging footprint and the environment.

Relevant products you may want to consider:

• Cortec BioPad Biobased Emitter
• Daubrite VCI Foam Pads
• Daubrite 3F VCI Foam Emitter Pads

Beyond its biobased composition, the BioPad stands out because it's specially designed with VpCIs impregnated throughout its substrate for consistent protection. It's also super easy to use, works effectively even in challenging environments with salt, moisture, and various gases, and is free of harmful nitrites and chromates.

Using the BioPad couldn't be simpler! You just need to place the correct size BioPad directly into the package or enclosure where your metal items are. The VpCI molecules will then naturally disperse and protect all the metal surfaces within that space.

That's one of the best parts – no! Parts protected with the BioPad are always ready for immediate use. There's no need for any messy degreasing or coating removal, which saves you time and effort. Just take the item out of its package, and it's good to go.

The BioPad is incredibly versatile and finds its use in preventing rust on a wide array of items. This includes electrical and electronic equipment, marine navigation and communication gear, electric motors, switching components, fuse and power boxes, terminal boxes, and even scientific and measuring instruments, connectors, and terminals.

Yes, absolutely! The BioPad is an excellent solution for protecting sensitive electronics. The VpCI layer it forms is non-conductive and won't interfere with the electrical properties of your equipment, ensuring delicate components remain safe and functional.

Relevant products you may want to consider:

• Cortec BioPad Biobased Emitter
• Cortec VPCI 133 ESD Foam
• Cortec VPCI 248 Circuit Board Protective Coating
• Anti-Static Packaging

The BioPad is perfectly suited for both shipping and storage applications. Its ability to create a protective environment within an enclosed space makes it ideal for safeguarding metal items during transit or for long-term storage, ensuring they arrive and remain rust-free.

The BioPad is engineered to perform exceptionally well even in the presence of harsh elements. It provides robust protection against corrosion in environments with salt, moisture, hydrogen sulfide (H2S), sulfur dioxide (SO2), and ammonia (NH3).

While the BioPad comes in standard sizes like 2"x3", 2"x6", and 8"x8" pads, its flexible nature also allows for custom roll formats. This means you can adapt it to various packaging requirements, offering great flexibility for unique or larger items.

The protection volume depends on the BioPad size. A 2"x3" BioPad typically protects up to 0.75 cubic feet (0.021 m³) per unit, while an 8"x8" BioPad can protect up to 8 cubic feet (0.23 m³) per unit. For custom rolls, it can protect up to 15 cubic feet per square foot of material.

The BioPad works effectively in any enclosed space where the VpCI molecules can concentrate and form their protective layer. This includes various types of packaging like boxes, bags, and even sealed cabinets or equipment enclosures, as long as they provide a relatively contained environment.

Relevant products you may want to consider:

• Cortec BioPad Biobased Emitter
• Cortec VpCI 126 Bags
• Cortec VpCI 126 Gusset Bags
• Cortec VpCI 126 Zip Lock Bags
• Cortec VpCI 126 Vapor Phase Corrosion Inhibitor Film Rolls

The BioPad is designed for long-lasting protection. While the exact duration can vary depending on the environment and enclosure, it typically provides reliable corrosion inhibition for an extended period, often up to 24 months, ensuring your metals remain protected for a significant time.

When stored in its original packaging, indoors, and out of direct sunlight at temperatures between 40-100 °F (4-38 °C), the BioPad has a shelf life of up to 24 months. Proper storage helps maintain its effectiveness.

A great feature of Cortec's VpCI technology, which powers the BioPad, is its self-replenishing nature. This means that even if the package is opened and reclosed, the VpCI layer can re-form, continuing to offer effective corrosion protection.

The BioPad often outperforms traditional VCI foam emitters. It can provide up to two times as much corrosion inhibiting action, all while using significantly less material due to its high VpCI concentration and thin design.

No, you won't have to worry about any sticky or oily residue. The VpCI molecules form an invisible, molecular layer on the metal surfaces that simply dissipates when the item is removed from the protected environment, leaving your parts clean and ready to use.

Relevant products you may want to consider:

• Cortec BioPad Biobased Emitter
• Cortec VpCI 414 Cleaner Degreaser Aerosol Cans
• Cortec VpCI 423 EcoAir 14oz/400ml Aerosol Cans Biodegradable Rust Removal Spray
• Cortec VpCI 422 Biodegradable Rust Remover
• EcoSpray and EcoClean

Yes, the BioPad is designed with safety in mind. It is free of nitrites and chromates, which are often considered hazardous chemicals. Its biobased construction also makes it a more environmentally responsible choice for corrosion protection.

While the specific disposal instructions should always align with local regulations, Cortec actively promotes environmentally friendly practices. Many of their VpCI products, including films, are recyclable, and Cortec even has recycling programs for VpCI film waste. It's always best to check with your local waste management guidelines for proper disposal of the biobased material.

Yes, the BioPad has been awarded the USDA BioPreferredSM designation. This certification highlights its percentage of biobased content, assuring users of its commitment to sustainable materials.

The BioPad's formulation makes it suitable for a wide range of applications and environments. Being free of nitrites and chromates, it generally faces fewer restrictions than older, less environmentally friendly corrosion inhibitors. However, always refer to the product's technical data sheet for any specific guidelines related to highly regulated industries or unique conditions.

Absolutely! The BioPad is a great solution for protecting automotive parts during manufacturing, shipping, or storage. It ensures that components like engine parts, electrical systems, and other metal components remain rust-free until they are needed.

Relevant products you may want to consider:

• Cortec BioPad Biobased Emitter
• Cortec CorShield VpCI-369
• Cortec CorShield VpCI-368
• Cortec BioCorr Biodegradable Rust Preventative

Given its ability to protect against salt and moisture, the BioPad is highly effective in marine environments. It can safeguard sensitive marine navigation, communication equipment, and other metal components from the corrosive effects of saltwater and humid conditions.

For sure! The sustained release of VpCIs and the long-lasting protection offered by the BioPad make it an excellent choice for long-term preservation projects or mothballing valuable equipment, ensuring it remains in pristine condition even after extended periods of inactivity.

Definitely. By providing robust corrosion protection during shipping, the BioPad helps ensure that metal parts arrive at their destination clean, dry, and rust-free, significantly reducing the likelihood of customer complaints and the associated costs of returns or rework.

The BioPad offers excellent cost-effectiveness. Its high VpCI concentration means more protection with less material, and the elimination of cleaning and degreasing steps saves on labor and hazardous waste disposal. This leads to significant overall savings in your corrosion prevention strategy.

No, the VpCI layer formed by the BioPad is extremely thin and does not interfere with the electrical, optical, or mechanical surface properties of metals. This means it won't affect the appearance or functionality of painted or coated surfaces.