Cortec Cor-Pak® Tablets Superior VpCI® / VCI Tablets
Cortec Cor-Pak® Tablets Superior VpCI® / VCI Tablets
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CorPak VpCI® Tablets are a superior, market leading VCI Emitter alternative. Essentially the renowned VpCI® formula in tablet for they are perfect for the prevention of rust on sensitive metals.
Particularly where tight or awkward void spaces need to be accessed in order to prevent moisture and corrosion damage.
Cor-Pak VpCI® are market leading VCI Tablets delivering unbeatable corrosion protection in enclosed spaces.
They outperform other VCI Tablets and are ideal for enclosed or awkward spaces as well being easy to insert into flexible packaging by manual or automated process.
CorPak VCI tablets use a highly efficient ‘dry rust prevention method’ in order to protect sensitive metals from corrosion within an enclosed space.
Cor-Pak tablets combine Cortec Corporations patent pending vapour phase corrosion inhibitor technology (VpCI) with an easy to apply/dispense tablet.
This method can be used on metals of all types (ferrous & non-ferrous) to provide corrosion and rust protection for up to 24 months.
VPCI’s work by attaching themselves to the surrounding metal surfaces. The small, compact tablet form makes them ideal for recessed areas or enclosed inner spaces.
Applications For CorPak VCI Tablets
CorPak VCI Tablets are designed to protect :
- Components, parts & assemblies
- Electrical equipment and controls
- Marine & maritime equipment
- Interior lighting and features
- Motors and mechanical controls
- Tools, spares and other mechanical components
- Nuts & Bolts, screws etc
CorPak VCI Tablets can be used with :
- Corrugated cardboard boxes
- Plastic wrapping
- Foil Bags
- Metal containers
- Export packing cases
- Wooden boxes
Benefit of CorPak VpCI Tablets
- Protects up to 0.25 cubic feet (7.1 ltr’s) of enclosed space each tablet
- Easy to use and insert using either a manual or automated process
- No pre-preparation for the surface is necessary
- Vapor Phase mechanism of action is perfect for inaccessible or concealed areas
- VpCI continues to work! If the layer is disturbed upon opening the enclosure VpCI will regenerate and replenish itself giving continuous protection
- You do not need to use a cleaner degreaser and so products can be shipped direct to clients without the need to remove the VpCI coating
- Provides corrosion protection for up to 2 years
- You can use parts, components and assemblies straight away after use with VpCI
- No interference with the majority of electronic components and electrical parts
- The most cost effective VpCI emitter or insert.
How to apply
You can insert these emitter tablets either manually or using automated machinery.
Then simply close or seal the package soon after insertion.
When operating in temperate/average environmental conditions one tablet is effective for every 0.25 cubic feet (7.1 litre’s) of enclosed space. For more aggressive environment we recommend two tablets for every 0.25 cubic feet (7.1 litre’s) of enclosed space.
Product Specifications (.PDF)
Frequently Asked Questions
• What exactly are Cor-Pak VCI Tablets and how do they work to prevent rust?
Cor-Pak VCI Tablets are a super efficient dry method for protecting metals within an enclosed package from corrosion. They use a clever technology called Vapor phase Corrosion Inhibitor (VpCI), where tiny molecules vaporize from the tablet and create an invisible, protective layer over all metal surfaces, even those hard-to-reach spots. This layer acts as a shield against moisture and other corrosive elements, stopping rust before it even starts.
• Are these tablets suitable for all types of metals, or are there specific ones they work best with?
Absolutely! Cor-Pak VCI Tablets are designed to provide broad-spectrum protection for a wide array of metals. This includes both ferrous metals like carbon steel and stainless steel, as well as non-ferrous metals such as aluminum, copper, brass, and even silver and solder. It's a truly versatile solution for multi-metal protection.
• What's the typical duration of corrosion protection one can expect from using Cor-Pak VCI Tablets?
When used correctly in a sealed environment, Cor-Pak VCI Tablets can provide robust corrosion protection for an impressive duration, typically up to 24 months. This long-lasting protection makes them ideal for items that need to be stored or shipped for extended periods.
• How much enclosed space can a single Cor-Pak VCI Tablet effectively protect?
Each individual Cor-Pak VCI Tablet is quite potent, capable of protecting approximately 0.25 cubic feet (or about 7.1 liters) of enclosed space. This specific sizing allows for precise dosing depending on the size of your packaging.
• Do I need to do any special surface preparation on my metal items before placing them with Cor-Pak VCI Tablets?
That's one of the fantastic benefits of Cor-Pak VCI Tablets – no, you don't! There's no need for any messy cleaning, degreasing, spraying, or wiping of your metal surfaces beforehand. You simply place the tablets and seal your package, saving you valuable time and effort.
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• Can Cor-Pak VCI Tablets be used in conjunction with different types of packaging materials?
Yes, they're incredibly adaptable! Cor-Pak VCI Tablets are perfect for use with a variety of packaging materials. This includes common options like corrugated cardboard boxes, various plastic wraps and bags, foil bags, and even more rigid containers made of metal, plastic, or wood.
• Is there a specific method for inserting the Cor-Pak VCI Tablets into packaging, or can I just toss them in?
While it's not overly complicated, the key is to ensure they are inserted into the enclosed space and the package is then sealed promptly. You can insert them manually by hand or, for larger scale operations, they are also suitable for automated dispensing systems, making the process efficient for any volume.
• What's the recommended number of tablets to use if I'm dealing with particularly harsh environmental conditions?
For average or temperate environmental conditions, one tablet per 0.25 cubic feet (7.1 liters) is sufficient. However, if your items are facing more aggressive environments – perhaps high humidity, temperature fluctuations, or corrosive atmospheres – it's recommended to double up and use two tablets for every 0.25 cubic feet of enclosed space to ensure maximum protection.
• If I open a package protected by Cor-Pak VCI Tablets, does the protective layer disappear permanently?
Not at all, which is a significant advantage! The VpCI protective layer is self-replenishing. If you momentarily open the package and disturb the layer, the VpCI vapors will continuously regenerate and re-establish the protective coating once the enclosure is sealed again, providing ongoing protection.
• Do I need to clean or degrease my components after they've been protected by Cor-Pak VCI Tablets before using them?
One of the greatest conveniences of Cor-Pak VCI Tablets is that the protective layer does not need to be removed. Your components, parts, and assemblies are ready for immediate use straight out of the package, with no cleaning or degreasing necessary. This streamlines your workflow and saves on labor.
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• For what kinds of components, parts, or assemblies are Cor-Pak VCI Tablets particularly well-suited?
Cor-Pak VCI Tablets are incredibly versatile and are ideally suited for protecting a wide range of completed assemblies, individual parts, and various components. Think anything from small fasteners to intricate machinery parts that need to arrive at their destination or be stored without corrosion.
• Can these tablets effectively protect sensitive electrical equipment and controls?
Yes, absolutely. Cor-Pak VCI Tablets are an excellent choice for safeguarding delicate electrical and electronic equipment and controls. The VpCI layer is incredibly thin and does not interfere with the operation of most electrical or electronic components, making them safe for these sensitive applications.
• Are they a good option for marine and maritime equipment storage or transit?
Given the often corrosive nature of marine environments, Cor-Pak VCI Tablets are a fantastic solution for protecting marine and maritime equipment. Their ability to shield against moisture, salt, and other airborne contaminants makes them highly effective in these demanding conditions.
• Could I use Cor-Pak VCI Tablets to protect the interiors of lighting fixtures during storage or shipping?
Yes, their vapor-phase action makes them perfect for protecting recessed and otherwise inaccessible areas like the interiors of lighting fixtures, ensuring all internal metal components remain rust-free.
• What about larger items like motors and mechanical controls – are these tablets suitable for them?
They certainly are! For motors and various mechanical controls, Cor-Pak VCI Tablets offer an excellent dry method of rust prevention. By placing the appropriate number of tablets within the enclosed packaging, you can ensure these valuable items are protected from corrosion.
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• Are Cor-Pak VCI Tablets useful for protecting tools, spare parts, and other mechanical components?
Absolutely. Whether you're storing hand tools, precision instruments, or a collection of spare mechanical parts, Cor-Pak VCI Tablets provide reliable and long-term protection, keeping them in prime condition and ready for use.
• Can I use them for small hardware items like nuts, bolts, screws, and other fasteners?
They are especially convenient for small hardware. The compact size of the tablets makes them easy to insert into packaging containing nuts, bolts, screws, and other fasteners, ensuring that these small but crucial components remain free of rust.
• What makes Cor-Pak VCI Tablets a "dry method" of rust prevention, and why is that beneficial?
They are considered a "dry method" because they don't involve applying messy oils, greases, or other wet coatings to your metal surfaces. The VpCI works by releasing an invisible vapor, which eliminates the need for any post-treatment cleaning or degreasing, saving you time and reducing labor costs.
• How do these tablets compare to traditional rust prevention methods like oils or desiccants?
Cor-Pak VCI Tablets offer distinct advantages over traditional methods. Unlike oils, they leave no residue and require no removal. Compared to desiccants which only absorb moisture, VpCI actively forms a protective layer against corrosion, even regenerating if disturbed. They provide a more comprehensive and convenient solution.
• Is the VpCI layer formed by the tablets visible or does it affect the appearance of the metal?
No, the protective VpCI layer is completely invisible and molecularly thin. It doesn't alter the appearance, dimensions, or any functional properties of the metal, meaning your products look and perform exactly as intended.
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• Are Cor-Pak VCI Tablets considered an economical choice for corrosion protection?
Indeed, they are often referred to as one of the most economical forms of VpCI inserts available. Their long-lasting protection, ease of use, and elimination of cleaning steps contribute to significant cost savings in labor and materials, making them a very cost-effective solution overall.
• Do Cor-Pak VCI Tablets offer any benefits in terms of reducing waste or environmental impact?
Yes, they do. By preventing rust and eliminating the need for messy oils or hazardous chemicals, Cor-Pak VCI Tablets contribute to reducing waste. The protected products can be shipped directly without additional cleaning, and the tablets themselves are nitrite, phosphate, and silicate-free, aligning with more environmentally conscious practices.
• What happens if a package protected by Cor-Pak VCI Tablets is opened and then resealed multiple times?
The self-replenishing nature of the VpCI layer means that even if a package is opened and resealed periodically, the tablets will continue to emit the protective vapors. This ensures continuous corrosion protection for up to 24 months, adapting to real-world handling scenarios.
• What is the recommended storage condition for Cor-Pak VCI Tablets to maintain their effectiveness?
To ensure they remain effective, Cor-Pak VCI Tablets should be stored in their original, unopened, and sealed containers. It's also important to store them in conditions that do not exceed 150°F (66°C) to preserve their integrity.
• What's the typical shelf life of Cor-Pak VCI Tablets when stored correctly?
When stored properly in their unopened, sealed containers and within the recommended temperature limits, Cor-Pak VCI Tablets have a shelf life of up to 24 months. This allows for flexible inventory management without worrying about rapid degradation.
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• Are Cor-Pak VCI Tablets safe to handle and use without special protective equipment?
Yes, they are formulated to be safe to use and apply. They are nitrite, phosphate, and silicate-free. However, as with any industrial product, it's always wise to consult the Material Safety Data Sheet (MSDS) for complete safety information and best handling practices.
• Are these tablets classified as hazardous waste after use, or can they be disposed of easily?
Cor-Pak VCI Tablets are designed with environmental considerations in mind. Being nitrite, phosphate, and silicate-free, they contribute to eliminating hazardous waste disposal costs, making their disposal simpler compared to some traditional corrosion prevention methods.
• Can I use Cor-Pak VCI Tablets if I'm also using other rust prevention methods, or would they interfere?
Cor-Pak VCI Tablets are generally compatible and can enhance other rust prevention solutions without interference. They can even be used alongside desiccants for added moisture control, if desired, creating a more comprehensive protection strategy.
• Do Cor-Pak VCI Tablets conform to any specific industry standards or specifications?
Yes, Cor-Pak VCI Tablets conform to MIL-I-22110, which is a military specification for volatile corrosion inhibitor materials. This compliance indicates their high standard of performance and reliability in demanding applications.
• What happens if a Cor-Pak VCI Tablet accidentally comes into direct contact with a very sensitive metal surface for an extended period?
The VpCI molecules form a monomolecular layer, meaning it's incredibly thin and won't leave any residue or cause surface alterations, even with extended direct contact on most metals. The primary protection mechanism is through the vapor, ensuring comprehensive coverage without direct physical contact being essential for sensitive areas.
• Are there any atmospheric conditions that might reduce the effectiveness or shelf life of the tablets more rapidly?
While the tablets are robust, extremely high temperatures above the recommended 150°F (66°C) or prolonged exposure to an unsealed, constantly open environment could potentially accelerate the release of the VpCI, thus reducing their long-term effectiveness or shelf life. Proper sealing of the package is crucial for optimal performance.


