Cortec M 435
Cortec M 435
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Cortec M 435 is a multi-metal natural inhibitor for corrosion. It is an additive used in liquid and solvent-based sealers, fluids, paints, adhesives, and other applications.
It is silicone and free of any surfactant. You can add this product to compositions at almost any stage of manufacturing. M 435 uses Cortec's acclaimed VpCI® solution to protect metals ranging from copper to steel and other common metals.
It has been created to be incorporated into the manufacturing process without posing excessive dangers to equipment, personnel, or other industrial components.
Features
- High performance in solvent and water-based products.
- Effective flash corrosion prevention for water-based coatings.
- Easy "stir-in" throughout manufacturing.
- Plasticising properties.
- Improved wetting characteristics.
- prolonged product storage life.
- Three-stage rust inhibition.
- UFI: CFS2-K2UG-XU1E-0U9P.
Typical Application
You can M 435 to the following if you want to protect your metal products from rust and corrosion:
- Paints (Water-based).
- Adhesives/sealants.
- Water-based solutions and waxes.
- Fluids.
Metals Protected
- Steel.
- Copper.
- Galvanised steel.
- Cast iron.
- Stainless steel.
- Aluminum alloys.
Packaging & Storage
M 435 packaging options are plastic containers, liquid totes, metal drums and bulk. Variants are 5 gallons (or 19 Litres) and 55 gallons (or 208 Litres).
For optimum performance of the product, keep inhibitor item in indoors in its original packaging. Avoid prolonged exposure to direct sunlight at 40-100 °F (4-38 °C).
Product Specifications (.PDF)
Frequently Asked Questions
• What exactly is Cortec M-435, and what makes it special for protecting metals?
Cortec M-435 is a unique multi-metal organic corrosion inhibitor designed as an additive for a variety of fluid systems, including water-based and solvent-based paints, sealers, adhesives, and other fluids. What truly sets it apart is its ability to provide both vapor phase and contact corrosion protection, meaning it protects metals even in areas where direct application might be difficult, by releasing protective vapours that reach all surfaces.
• How does Cortec M-435 go about protecting different types of metals?
This impressive product uses Cortec's proven VpCI® (Vapor phase Corrosion Inhibitor) technology. Essentially, it creates a very thin, invisible molecular layer on metal surfaces. This layer acts as a barrier, preventing corrosive elements like moisture and oxygen from reacting with the metal, thereby halting the corrosion process for a wide range of metals.
• Is Cortec M-435 safe to use in various industrial settings, and what kind of ingredients does it avoid?
Absolutely, Cortec M-435 is designed for industrial use with a focus on safety and environmental responsibility. It's noteworthy that it's silicone and surfactant-free, which makes it easier to integrate into existing formulations without concerns about adverse reactions or difficult cleanup.
• Can I add Cortec M-435 at any stage during the manufacturing process of my products?
Yes, that's one of its key advantages! Cortec M-435 can be easily stirred into formulations at virtually any step of production. This flexibility means you can integrate it into your existing workflow without major disruptions or the need for extensive process changes.
• What distinguishes Cortec M-435 from other corrosion inhibitors available on the market?
Unlike some conventional corrosion inhibitors that offer protection only when in direct contact with the metal, Cortec M-435 provides both vapor phase and contact inhibition. This means it protects even hard-to-reach areas and offers a self-replenishing protective layer, which is a significant advantage over less dynamic solutions. It's also VOC-free and designed for easy integration.
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• What types of materials or formulations can benefit from having Cortec M-435 added to them?
Cortec M-435 is incredibly versatile. It's excellent for enhancing the corrosion protection of water-based paints, water-based waxes and solutions, various adhesives, and a wide array of industrial fluids. Its compatibility with both water and solvent-based systems makes it a go-to choice for many applications.
• How can Cortec M-435 improve the performance of water-based coatings?
When added to water-based coatings, Cortec M-435 acts as an excellent flash corrosion inhibitor, preventing immediate rust formation as the coating dries. Beyond that, it also offers plasticizing characteristics and improves wetting properties, leading to a smoother application and enhanced long-term film integrity for the coating itself.
• Could you explain how Cortec M-435 provides flash rust protection for metals during processing?
Flash rust is that quick, unsightly oxidation that can appear on metal surfaces, especially after water-based cleaning or treatment. Cortec M-435 is specifically formulated to combat this. When incorporated into water-based systems, it creates a protective barrier almost instantly, preventing this initial rust formation and ensuring a clean surface for subsequent processes or coatings.
• What are some typical industrial scenarios where using Cortec M-435 would be highly beneficial?
You'd find Cortec M-435 invaluable in places like manufacturing facilities where metal parts are exposed to water or moisture during production, storage, or even transport. It's also ideal for companies that produce or use water-based paints, adhesives, or industrial fluids that need built-in corrosion protection for the metal components they come into contact with.
• Can Cortec M-435 be used to protect components within hydraulic systems?
While Cortec M-435 is primarily an additive for coatings and fluids, its multi-metal corrosion inhibition capabilities make it suitable for various fluid systems. For hydraulic systems, its role would be as an additive to the hydraulic fluid itself, protecting internal metal surfaces from corrosion due to moisture or contaminants within the fluid.
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• Is Cortec M-435 suitable for use in closed-loop cooling systems to prevent rust?
Yes, Cortec M-435 can be effectively used in closed-loop cooling systems. By adding it to the circulating coolant, it provides corrosion protection to the internal metal surfaces of pipes, pumps, and heat exchangers, preventing the buildup of rust that can lead to reduced efficiency and costly downtime.
• How does Cortec M-435 contribute to the longevity of industrial equipment?
By preventing corrosion at its source, Cortec M-435 significantly extends the operational life of industrial equipment. When used in fluids or coatings that come into contact with metal components, it reduces wear and tear caused by rust, minimizing the need for premature replacements and maintenance, ultimately saving costs and improving reliability.
• Can this product be used to protect various metal components during storage or shipping?
Absolutely. When components are treated with a coating or fluid containing Cortec M-435, or if it's added to a preservation fluid, it provides crucial protection against corrosion during storage and shipping. The VpCI action means that even components stored in enclosed spaces will be protected by the invisible vapor.
• Are there any specific recommendations for using Cortec M-435 with pre-existing rust on surfaces?
Cortec M-435 is a corrosion inhibitor, meaning it prevents new rust from forming and can halt the progression of existing mild corrosion. However, for heavily rusted surfaces, it's generally recommended to remove as much of the existing rust as possible before applying a formulation with M-435 for optimal long-term protection. It's about preventing the problem, not primarily removing it.
• What are the benefits of using Cortec M-435 in a manufacturing environment that uses both ferrous and non-ferrous metals?
One of the standout features of Cortec M-435 is its multi-metal protection capability. This is a huge advantage in manufacturing where you often work with a mix of metals like steel, aluminum, copper, and brass. It means you don't need different inhibitors for different metals, simplifying your inventory and application process, and providing consistent protection across all your metal components.
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• What kind of metals does Cortec M-435 specifically protect against corrosion?
Cortec M-435 offers comprehensive protection for a wide range of metals commonly found in industrial applications. This includes carbon steel, stainless steel, galvanized steel, aluminum, brass, copper, and bronze, making it a truly versatile solution for multi-metal environments.
• Does Cortec M-435 have a strong odor, and what is its typical appearance?
According to its technical specifications, Cortec M-435 typically presents as a clear, light yellow viscous liquid, and it possesses an ammonia-like odor. This information is helpful for handling and storage considerations.
• What is the typical density and pH of Cortec M-435?
Cortec M-435 has a density ranging from 9.0 to 9.4 lb/gal (or 1.08-1.12 kg/l). When a 1% aqueous solution is prepared, its pH typically falls between 8.0 and 9.5, indicating it is an alkaline solution.
• Can Cortec M-435 improve the shelf life of formulations it's added to?
Yes, incorporating Cortec M-435 can actually increase the shelf life of the products it's added to. By preventing internal corrosion within the formulation itself or on the packaging, it helps maintain the integrity and effectiveness of the end product over a longer period.
• What is meant by "three-phase corrosion inhibition" in relation to Cortec M-435?
Three-phase corrosion inhibition refers to M-435's ability to protect metals in the liquid phase (when immersed in a fluid), the vapor phase (above the fluid level in enclosed spaces), and at the interphase (where the liquid and vapor meet). This comprehensive protection ensures all metal surfaces are covered, regardless of their direct contact with the inhibited fluid.
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• How does Cortec M-435 impact the wetting properties of coatings or fluids?
Cortec M-435 is known to improve the wetting properties of the systems it's added to. Better wetting means the coating or fluid spreads more evenly and effectively across the metal surface, leading to more uniform coverage and enhanced protection.
• Does Cortec M-435 contain VOCs (Volatile Organic Compounds)?
No, Cortec M-435 is a VOC-free formulation. This is a significant advantage from an environmental and safety perspective, as it contributes to cleaner air and reduces regulatory concerns.
• What are the typical storage recommendations for Cortec M-435 to ensure best product performance?
To maintain optimal performance, Cortec M-435 should be stored in its original packaging, indoors, and away from direct sunlight. It's recommended to store it at temperatures between 40-100 °F (4-38 °C) to prevent crystallization.
• Is it necessary to remove the protective layer formed by Cortec M-435 before further processing or use of protected parts?
No, one of the significant benefits of Cortec VpCI technology is that the invisible protective molecular layer formed by M-435 does not typically require removal before further processing, installation, or use. This streamlines operations, saving time and labor.
• How quickly does Cortec M-435 provide corrosion protection once it's incorporated into a system?
Cortec M-435 offers very rapid protection, particularly against flash corrosion in water-based systems. Its active ingredients begin to form the protective monomolecular layer almost immediately upon contact and within the enclosed atmosphere, providing effective and timely anti-corrosion action.
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• In what standard packaging sizes is Cortec M-435 typically available from Valdamark Direct?
Valdamark Direct offers Cortec M-435 in convenient industrial packaging sizes to suit various needs. You can typically find it in 5-gallon (19 liter) plastic containers and larger 55-gallon (208 liter) metal drums, as well as liquid totes and bulk options for extensive requirements.
• How does Valdamark Direct ensure the quality of Cortec M-435 when supplying it to customers?
Valdamark Direct is a trusted distributor of Cortec products, which are manufactured under stringent quality control. Cortec Corporation itself has an ISO/IEC – 170025 accredited corrosion testing lab, ensuring that the products, including M-435, meet high performance standards and specifications before they reach the customer.
• Can Valdamark Direct assist with technical data sheets or safety information for Cortec M-435?
Yes, as a professional distributor, Valdamark Direct can provide access to essential documentation such as technical data sheets (TDS) and safety data sheets (SDS) for Cortec M-435. These documents contain detailed information on the product's properties, safe handling, and application guidelines.
• What is the typical lead time for ordering Cortec M-435 from Valdamark Direct for larger volumes?
While specific lead times can vary based on current stock and order size, Valdamark Direct strives for responsive customer service and impressive turnaround times. For larger volumes like drums or bulk, it's always best to contact them directly for the most accurate current lead time.
• Does Valdamark Direct offer support or consultation for choosing the right Cortec product for a specific application?
Indeed, Valdamark Direct prides itself on being client-focused. Their team, alongside Cortec's experts, is dedicated to delivering cost-effective and user-friendly integrated solutions. They are well-positioned to offer support and consultation, guiding you to select the most appropriate Cortec product, like M-435, for your unique corrosion prevention needs.