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Cortec VpCI® 111 Patented Emitters With Breathable Membrane

Cortec VpCI® 111 Patented Emitters With Breathable Membrane

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2500 in stock

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Cortec VpCI®111 emitter capsules are state of the art, patent pending units formulated to provide corrosion protection for metal parts & components that are hermitically heat sealed in non-ventilated electronics boxes, control displays & tool storage up to 11 cubic feet/312 litre’s.


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Cortec VPCI 111 emitter capsules are unique, patented devices designed to provide corrosion protection for metal parts & components that are enclosed in non-ventilated electrical boxes, control cabinets and tool boxes up to 11 cubic feet/312 litre’s.

These VCI emitters feature Cortec’s proprietary VPCI® (vapour phase corrosion inhibitor) technology. This sophisticated VPCI formula bonds to the internal metal surfaces around it forming a molecular layer to protect critical, complicated or expensive equipment from corrosion damage.

Benefits of Cortec VPCI 111 emitters

  • Cost effective & economical to use.
  • Keeps working and continuously protecting for up to 24 months either during operation or when inactive.
  • Particularly effective in polluted & humid environments.
  • Does not interfere with equipment’s mechanical or electrical performance in any way.
  • Offers multi-metal, both ferrous and non-ferrous metals rust protection.
  • Easy and simple installation.
  • Non-toxic and safe to whoever is handling the device.
  • Compact and saves space.
  • Nitrates, halogens & phosphates free.
  • Does not require spraying, wiping or dipping.
  • Impressive environmental credentials at both a national and international level. VOC (volatile organic compound) values in line with the strict levels/regulations prescribed in the Southern California Clean Air Act.
  • Self-adhesive backing and date label.
  • FDA approved for the corrosion protection of electronic equipment’s within food processing facilities.
  • Approved for use by both NATO and the United States military.

Applications for Cortec VPCI 111 emitters

  • Electronics equipment either operational, packaged or being stored.
  • Marine navigation & communication devices.
  • Aviation electronic controls.
  • Electronic motors.
  • Switching equipment.
  • Fuse and power supply housings.
  • Medical devices and equipment.
  • Electrical wire ways & terminals.
  • Scientific devices and measuring equipment.
  • Telecoms equipment and remote control electrical devices.

How to Install

  1. VPCI 111 is extremely simple to operate and install. You should try to install the VPCI emitters as soon as possible, ideally at the point of manufacture or assembly. This is to avoid accelerated use of the rust inhibitor formula, once removed from it’s packaging/housing the VPCI formula will have migrated completely from the capsule to the metal surfaces nearby needing protection within a matter of hours.
  2. Simply select an area within an enclosed space/environment where corrosion protection or rust prevention would be needed.
  3. Check to ensure the area where the device is to be places is clean and debris free.
  4. Peel off protective carrier strip located at the bottom of the device. Underneath you will see a self-adhesive label to install/attach the emitter as well a space to note the installation & replacement dates.
  5. Attach to the clean surface.

Additional Information

  • VPCI 111 emitter tubs can be installed in any position.
  • For volumes of 11ft³ (312ltr’s) or greater use more than one VPCI 111 capsule.
  • If the environment is not air-tight or is exposed to continuous air flow (doors opening) ensure you replace the capsule more frequently than once every 2 years.
  • Following heavy maintenance and/or repair replace the emitter. For optimal rust protection spray on a light mist or coating of ElectriCorr® VPCI 238.
  • National stock number (NSN) # 6850-01-40809025. IBM approval # 44V5421.
  • Product contains powdered ingredients that are the commercial equivalent to MIL-1-22110C.


Test Methods Used

  • NACE TM0208-2008 (vapour inhibiting ability).
  • NACE RP0487-2000 (rust preventatives) & MIL-I-22110C (vapour inhibiting ability).

Packaging & Storage

Do not expose product to temperatures in excess of 185° (85°C). VPCI 111 comes packaged in 10 individually wrapped emitters per carton.

To ensure optimal product performance store in original packaging, indoors and out of direct sunlight between 40 & 80 °F (4 to 38°).

Shelf life is 2 years.

 

Product Specifications (.PDF)

Frequently Asked Questions

• So, what exactly is the Cortec VpCI-111 Emitter?

The Cortec VpCI-111 Emitter is a unique, patented device that provides continuous corrosion protection for metal components and parts found in enclosed, non-ventilated spaces, such as electrical boxes, control cabinets, and even toolboxes. Think of it as a silent guardian against rust.

• How does this little emitter actually stop rust and corrosion?

It's quite ingenious! The VpCI-111 uses Cortec's special VpCI (Vapour phase Corrosion Inhibitor) technology. This means it slowly releases invisible vapours into the enclosed space. These vapours then form a thin, molecular layer on all the metal surfaces inside, actively preventing rust and corrosion from forming.

• What's the 'Tyvek membrane' all about that's mentioned with this product?

The VpCI-111 emitter features a breathable Tyvek® membrane. This is a crucial part of its design because it allows the corrosion inhibiting vapours to be released gradually and consistently into the enclosed environment, ensuring long-term protection.

• Is the protective layer formed by the VpCI-111 Emitter safe for my sensitive electronics?

Absolutely! The molecular layer created by the VpCI-111 is non-conductive, which is really important for electronics. It won't interfere with the electrical, optical, or mechanical performance of your equipment, so you can rest assured your devices will continue to function perfectly.

• Does this emitter actually absorb moisture, or is it purely a corrosion inhibitor?

While its primary function is corrosion inhibition, the Cortec VpCI-111 Emitter actually possesses some desiccant properties. This means it can help to reduce moisture within the enclosed space, contributing to a drier, less corrosive environment.

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• I have a control cabinet for my machinery; is the VpCI-111 suitable for protecting the components inside?

Yes, the Cortec VpCI-111 Emitter is perfectly designed for use in control cabinets, offering excellent corrosion protection for all the metal parts and electrical components housed within.

• Can I use this emitter in my toolbox to keep my hand tools from rusting?

Definitely! The VpCI-111 is an excellent solution for protecting metal tools and parts stored in toolboxes, ensuring they stay rust-free and ready for use.

• What about protecting sensitive marine navigation and communication equipment? Is this product up to the task in salty environments?

The VpCI-111 is specifically designed to provide long-term protection against corrosion even in challenging conditions, including the presence of salt and moisture, making it ideal for marine navigation and communication devices.

• I'm looking for something to protect my aerospace electrical controls. Would the VpCI-111 work for that?

Yes, this emitter is well-suited for safeguarding aerospace electrical controls, ensuring their longevity and reliable operation by preventing corrosion.

• Can I use the VpCI-111 Emitter for electrical motors, especially if they are stored or not in constant operation?

It's an ideal choice for protecting electric motors, particularly during periods of storage or shutdown, as it continuously releases its protective vapours to prevent rust build-up.

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• I have some important fuse boxes and power boxes that need rust prevention. Is the VpCI-111 applicable there?

Absolutely. The VpCI-111 provides effective corrosion protection for the internal metal components within fuse boxes and power boxes.

• Is this product suitable for medical equipment, given its sensitive nature?

Yes, the Cortec VpCI-111 Emitter is approved by the FDA, making it a safe and effective choice for protecting sensitive medical equipment from corrosion.

• Can I use the VpCI-111 to protect wiring and terminal boxes?

Indeed, the VpCI-111 is perfect for electrical wireways and terminal boxes, safeguarding the connections and internal metal surfaces from rust.

• What about delicate scientific and measuring instruments? Will it interfere with their function?

The VpCI-111 is designed not to interfere with the electrical, optical, or mechanical performance of equipment, making it safe and effective for protecting scientific and measuring instruments.

• My telecommunications equipment and remote electronic devices are in non-ventilated enclosures. Can this emitter help?

Yes, the VpCI-111 is specifically made for non-ventilated enclosures and is highly effective at protecting telecommunications equipment and remote electronic devices.

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• How do I install the Cortec VpCI-111 Emitter? Is it complicated?

Not at all! Installation is super straightforward. You just need to select a suitable spot within your enclosed space, make sure the surface is clean, peel off the protective strip from the emitter's self-stick back, and then firmly attach it.

• Does the VpCI-111 Emitter need to be installed in a specific orientation?

No, that's one of its convenient features. The VpCI-111 emitters can be installed in any position within the enclosure.

• How much space does one VpCI-111 Emitter cover?

Each Cortec VpCI-111 Emitter is designed to protect up to 11 cubic feet, or approximately 312 litres, of enclosed space.

• What if my enclosure is larger than 11 cubic feet? Do I need more than one emitter?

Yes, for volumes greater than 11 cubic feet (312 litres), you should install more than one VpCI-111 emitter to ensure adequate corrosion protection throughout the entire space.

• How long does the protection from a single VpCI-111 Emitter last?

Under typical conditions, a single VpCI-111 Emitter provides continuous corrosion protection for up to 24 months, or two years.

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• Do I need to replace the emitter more frequently if my enclosure isn't airtight or if doors are opened often?

Yes, if your enclosure isn't completely airtight, or if the access doors are opened frequently, it's a good idea to replace the VpCI-111 device more often than every two years to maintain optimal protection.

• Should I replace the emitter after periods of heavy maintenance on the equipment?

Yes, after any periods of heavy maintenance, it's recommended to replace the VpCI-111 emitter to ensure continued and effective corrosion protection.

• Is there anything I need to clean off the metals after using the VpCI-111, unlike traditional rust preventatives?

No messy cleanup is required! The molecular layer formed by the VpCI-111 is temporary. When the enclosure is opened, this protective layer starts to evaporate, eliminating the need for any wiping or dipping processes.

• When is the best time to install the VpCI-111 Emitter?

It's most effective to install VpCI-111 emitters as early as possible, ideally during the manufacturing or assembly stage of your equipment or components.

• What are the main advantages of using the Cortec VpCI-111 Emitter over other corrosion protection methods?

The VpCI-111 is incredibly economical to use, provides continuous protection for up to 24 months, is effective even in polluted and humid environments, and doesn't interfere with your equipment's performance. It's also multi-metal compatible, quick and easy to install, non-toxic, and compact.

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• Is the VpCI-111 Emitter considered environmentally friendly?

Yes, it is! The VpCI-111 is non-toxic and free of nitrites, silicones, and phosphates. Its VOC values also meet various clean air regulations, making it a responsible choice for corrosion prevention.

• Can this emitter protect different types of metals at the same time?

Absolutely. The VpCI-111 offers multi-metal protection, meaning it effectively safeguards various ferrous and non-ferrous metals within the same enclosed space.

• Does this product require any special spraying, wiping, or dipping to apply the corrosion protection?

No, that's one of its biggest conveniences. There's no spraying, wiping, or dipping required; the vapours do all the work, making it a truly hassle-free solution.

• Is the Cortec VpCI-111 Emitter approved by any military or official organisations?

Yes, it is! The VpCI-111 is approved for use by the U.S. military and NATO, and it conforms to MIL I-22110C, which speaks volumes about its reliability and effectiveness. It also has an NSN# 6850-01-408-9025.

• How should I store unused Cortec VpCI-111 Emitters to ensure their effectiveness?

Unopened VpCI-111 emitters have a shelf life of two years. To maintain their effectiveness, it's crucial to store them in their original, unopened packaging until you're ready to use them.

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